IDEAS home Printed from https://ideas.repec.org/a/spr/joinma/v30y2019i2d10.1007_s10845-016-1282-2.html
   My bibliography  Save this article

Evaluation of genetic programming-based models for simulating bead dimensions in wire and arc additive manufacturing

Author

Listed:
  • Biranchi Panda

    (Universidade de Lisboa)

  • K. Shankhwar

    (Kalinga Institute of Industrial Technology)

  • Akhil Garg

    (Shantou University)

  • M. M. Savalani

    (HongKong Polytechnic University)

Abstract

Wire and arc additive manufacturing (WAAM) is a novel rapid prototyping process that employs gas tungsten arc welding, controlled by a robot, to build complex 3D parts by successive layer deposition technique. Experimental studies on WAAM are useful for understanding the physics of the process however the quantification and optimization of process parameters is difficult due to complex mechanisms involved in WAAM process. In this present work, the measurement of two bead dimensions (bead height and bead width) based on the three inputs (peak current, wire feed speed, and travel speed) is done using the gas tungsten arc welding machine. Experimental study is followed by proposition of two variants of advanced evolutionary algorithms (gene expression programming and multi-gene genetic programming) in formulation of the functional expressions for the two bead dimensions based on the three inputs. The performance analysis of the two proposed models is conducted based on the four statistical error metrics, hypothesis tests and cross-validation. The relationships extracted between the bead dimensions and the three inputs reveals that the peak current influences both the bead height and bead width simultaneously. The findings reported will have a positive implication on the industry in predictive monitoring of the bead dimensions during the WAAM process.

Suggested Citation

  • Biranchi Panda & K. Shankhwar & Akhil Garg & M. M. Savalani, 2019. "Evaluation of genetic programming-based models for simulating bead dimensions in wire and arc additive manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 30(2), pages 809-820, February.
    • Handle: RePEc:spr:joinma:v:30:y:2019:i:2:d:10.1007_s10845-016-1282-2
    DOI: 10.1007/s10845-016-1282-2
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10845-016-1282-2
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s10845-016-1282-2?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Jack P. C. Kleijnen, 2015. "Response Surface Methodology," International Series in Operations Research & Management Science, in: Michael C Fu (ed.), Handbook of Simulation Optimization, edition 127, chapter 0, pages 81-104, Springer.
    2. Siba Sankar Mahapatra & Biranchi Narayan Panda, 2013. "Benchmarking of rapid prototyping systems using grey relational analysis," International Journal of Services and Operations Management, Inderscience Enterprises Ltd, vol. 16(4), pages 460-477.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Jyothi Padmaja Koduru & T. Vijay Kumar & Kedar Mallik Mantrala, 2024. "A review of wire and arc additive manufacturing using different property characterization, challenges and future trends," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 15(9), pages 4563-4581, September.
    2. Zeqi Hu & Xunpeng Qin & Yifeng Li & Jiuxin Yuan & Qiang Wu, 2020. "Multi-bead overlapping model with varying cross-section profile for robotic GMAW-based additive manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 31(5), pages 1133-1147, June.
    3. Hong Seok Park & Dinh Son Nguyen & Thai Le-Hong & Xuan Tran, 2022. "Machine learning-based optimization of process parameters in selective laser melting for biomedical applications," Journal of Intelligent Manufacturing, Springer, vol. 33(6), pages 1843-1858, August.
    4. Thai Le-Hong & Pai Chen Lin & Jian-Zhong Chen & Thinh Duc Quy Pham & Xuan Tran, 2023. "Data-driven models for predictions of geometric characteristics of bead fabricated by selective laser melting," Journal of Intelligent Manufacturing, Springer, vol. 34(3), pages 1241-1257, March.
    5. A. Chabot & N. Laroche & E. Carcreff & M. Rauch & J.-Y. Hascoët, 2020. "Towards defect monitoring for metallic additive manufacturing components using phased array ultrasonic testing," Journal of Intelligent Manufacturing, Springer, vol. 31(5), pages 1191-1201, June.
    6. Konstantinos S. Boulas & Georgios D. Dounias & Chrissoleon T. Papadopoulos, 2023. "A hybrid evolutionary algorithm approach for estimating the throughput of short reliable approximately balanced production lines," Journal of Intelligent Manufacturing, Springer, vol. 34(2), pages 823-852, February.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Shen-Tsu Wang, 2016. "Integrating grey sequencing with the genetic algorithm--immune algorithm to optimise touch panel cover glass polishing process parameter design," International Journal of Production Research, Taylor & Francis Journals, vol. 54(16), pages 4882-4893, August.
    2. Yek, Peter Nai Yuh & Cheng, Yoke Wang & Liew, Rock Keey & Wan Mahari, Wan Adibah & Ong, Hwai Chyuan & Chen, Wei-Hsin & Peng, Wanxi & Park, Young-Kwon & Sonne, Christian & Kong, Sieng Huat & Tabatabaei, 2021. "Progress in the torrefaction technology for upgrading oil palm wastes to energy-dense biochar: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).
    3. Qin, Caiyan & Kim, Joong Bae & Lee, Bong Jae, 2019. "Performance analysis of a direct-absorption parabolic-trough solar collector using plasmonic nanofluids," Renewable Energy, Elsevier, vol. 143(C), pages 24-33.
    4. Kaushik, Lav Kumar & Muthukumar, P., 2020. "Thermal and economic performance assessments of waste cooking oil /kerosene blend operated pressure cook-stove with porous radiant burner," Energy, Elsevier, vol. 206(C).
    5. Yaman, Hayri & Yesilyurt, Murat Kadir & Uslu, Samet, 2022. "Simultaneous optimization of multiple engine parameters of a 1-heptanol / gasoline fuel blends operated a port-fuel injection spark-ignition engine using response surface methodology approach," Energy, Elsevier, vol. 238(PC).
    6. Visva Bharati Barua & Mariya Munir, 2021. "A Review on Synchronous Microalgal Lipid Enhancement and Wastewater Treatment," Energies, MDPI, vol. 14(22), pages 1-20, November.
    7. Ramos, Ana & Monteiro, Eliseu & Rouboa, Abel, 2019. "Numerical approaches and comprehensive models for gasification process: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 110(C), pages 188-206.
    8. D. M. D. Rasika & Janak K. Vidanarachchi & Selma F. Luiz & Denise Rosane Perdomo Azeredo & Adriano G. Cruz & Chaminda Senaka Ranadheera, 2021. "Probiotic Delivery through Non-Dairy Plant-Based Food Matrices," Agriculture, MDPI, vol. 11(7), pages 1-23, June.
    9. M'Arimi, M.M. & Mecha, C.A. & Kiprop, A.K. & Ramkat, R., 2020. "Recent trends in applications of advanced oxidation processes (AOPs) in bioenergy production: Review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 121(C).
    10. Muhammad, Gul & Potchamyou Ngatcha, Ange Douglas & Lv, Yongkun & Xiong, Wenlong & El-Badry, Yaser A. & Asmatulu, Eylem & Xu, Jingliang & Alam, Md Asraful, 2022. "Enhanced biodiesel production from wet microalgae biomass optimized via response surface methodology and artificial neural network," Renewable Energy, Elsevier, vol. 184(C), pages 753-764.
    11. Renzi, Massimiliano & Bietresato, Marco & Mazzetto, Fabrizio, 2016. "An experimental evaluation of the performance of a SI internal combustion engine for agricultural purposes fuelled with different bioethanol blends," Energy, Elsevier, vol. 115(P1), pages 1069-1080.
    12. Chamberlin Stéphane Azebaze Mboving & Zbigniew Hanzelka & Andrzej Firlit, 2022. "Analysis of the Factors Having an Influence on the LC Passive Harmonic Filter Work Efficiency," Energies, MDPI, vol. 15(5), pages 1-51, March.
    13. Lu Chen & Qincheng Chen & Pinhua Rao & Lili Yan & Alghashm Shakib & Guoqing Shen, 2018. "Formulating and Optimizing a Novel Biochar-Based Fertilizer for Simultaneous Slow-Release of Nitrogen and Immobilization of Cadmium," Sustainability, MDPI, vol. 10(8), pages 1-14, August.
    14. Hasheminasab, M. & Kermani, M.J. & Nourazar, S.S. & Khodsiani, M.H., 2020. "A novel experimental based statistical study for water management in proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 264(C).
    15. Zahedi, Ali Reza & Mirnezami, Seyed Abolfazl, 2020. "Experimental analysis of biomass to biodiesel conversion using a novel renewable combined cycle system," Renewable Energy, Elsevier, vol. 162(C), pages 1177-1194.
    16. Ahmad Abbaszadeh-Mayvan & Barat Ghobadian & Gholamhassan Najafi & Talal Yusaf, 2018. "Intensification of Continuous Biodiesel Production from Waste Cooking Oils Using Shockwave Power Reactor: Process Evaluation and Optimization through Response Surface Methodology (RSM)," Energies, MDPI, vol. 11(10), pages 1-13, October.
    17. Walid Yeddes & Ines Ouerghemmi & Majdi Hammami & Hamza Gadhoumi & Taycir Grati Affes & Salma Nait Mohamed & Wissem Aidi-Wannes & Dorota Witrowa-Rajchert & Moufida Saidani-Tounsi & Małgorzata Nowacka, 2022. "Optimizing the Method of Rosemary Essential Oils Extraction by Using Response Surface Methodology (RSM)-Characterization and Toxicological Assessment," Sustainability, MDPI, vol. 14(7), pages 1-15, March.
    18. Esther Unyime Etim, 2019. "Removal of Methyl Blue Dye from Aqueous Solution by Adsorption unto Ground Nut Waste," Biomedical Journal of Scientific & Technical Research, Biomedical Research Network+, LLC, vol. 15(3), pages 11365-11371, March.
    19. de Oliveira, Lucas Guedes & Aquila, Giancarlo & Balestrassi, Pedro Paulo & de Paiva, Anderson Paulo & de Queiroz, Anderson Rodrigo & de Oliveira Pamplona, Edson & Camatta, Ulisses Pessin, 2020. "Evaluating economic feasibility and maximization of social welfare of photovoltaic projects developed for the Brazilian northeastern coast: An attribute agreement analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 123(C).
    20. Solmaz, Hamit & Ardebili, Seyed Mohammad Safieddin & Calam, Alper & Yılmaz, Emre & İpci, Duygu, 2021. "Prediction of performance and exhaust emissions of a CI engine fueled with multi-wall carbon nanotube doped biodiesel-diesel blends using response surface method," Energy, Elsevier, vol. 227(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:joinma:v:30:y:2019:i:2:d:10.1007_s10845-016-1282-2. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.