IDEAS home Printed from https://ideas.repec.org/a/spr/ijsaem/v13y2022i5d10.1007_s13198-022-01625-1.html
   My bibliography  Save this article

Quality management in a fractional horsepower electrical motor industry: a case study

Author

Listed:
  • Rashmi R. Mohanty

    (Aura Automations)

  • A. Subash Babu

    (Aura Automations)

Abstract

Organizations dealing with Consumer Durable Product (CDP), the concern for effective quality management has been increased tremendously. Fractional horsepower (FHP) motors are fitted as a part of these appliances. A product like FHP motor represents CDP very well. Fractional horsepower motors are very commonly used in industry and domestic applications. The quality of FHP motor depends upon the quality of its components. A case study was carried out in a large company manufacturing FHP motors. This study revealed that the performance of each process related to the critical parts considered appears to be satisfactory as far as that individual dimension is compared against the specifications of the respective parts. However, the results of the routine test reveal that the acceptance of the motor as a whole does not reflect this 100% satisfactory condition. The preliminary study clearly revealed that controlling quality by ensuring conformance to specification limits of individual parts and dimensions only, need not result in good quality performance of the end product level. Therefore, it was considered prudent to look at this problem further, for which further analysis was carried out using simulation. Each non-conformity (here called as demerit) on the FHP motor parts under consideration has been analyzed and mapped with intermediate events, final events and end consequences. In order to map the consequences of each demerit, detailed analysis was carried out on the downstream. Two types of downstream effects called as Manufacturer-end consequences and User-end consequences were identified for each of the eleven demerits considered in this study. Furthermore, a subsequent study by authors considers this mapping of demerits with consequences to develop and apply a system to manage quality.

Suggested Citation

  • Rashmi R. Mohanty & A. Subash Babu, 2022. "Quality management in a fractional horsepower electrical motor industry: a case study," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 13(5), pages 2764-2789, October.
    • Handle: RePEc:spr:ijsaem:v:13:y:2022:i:5:d:10.1007_s13198-022-01625-1
    DOI: 10.1007/s13198-022-01625-1
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s13198-022-01625-1
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s13198-022-01625-1?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. A. E. Mabrouk & S. E. Zouzou & S. Khelif & A. Ghoggal, 2017. "On-line fault diagnostics in operating three-phase induction motors by the active and reactive currents," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(1), pages 160-168, January.
    2. Neyestani, Behnam & Juanzon, Joseph Berlin P., 2016. "Developing an Appropriate Performance Measurement Framework for Total Quality Management in Construction, and other Industries," MPRA Paper 76601, University Library of Munich, Germany, revised 30 Nov 2016.
    3. van der Bij, J. D. & Broekhuis, H., 1998. "The design of quality systems: A contingency approach," International Journal of Production Economics, Elsevier, vol. 55(3), pages 309-319, August.
    4. Saidur, R., 2010. "A review on electrical motors energy use and energy savings," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(3), pages 877-898, April.
    5. Dhananjay A. Jolhe & A. Subash Babu, 2014. "A structured approach to prioritise critical-to-customer-satisfaction attributes of consumer durable products," International Journal of Business Innovation and Research, Inderscience Enterprises Ltd, vol. 8(6), pages 634-670.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Mariam Alzeraif & Ali Cheaitou, 2024. "Factors influencing maintenance labor productivity in the electricity industry," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 15(6), pages 2141-2154, June.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Primitivo Díaz & Marco Pérez-Cisneros & Erik Cuevas & Omar Avalos & Jorge Gálvez & Salvador Hinojosa & Daniel Zaldivar, 2018. "An Improved Crow Search Algorithm Applied to Energy Problems," Energies, MDPI, vol. 11(3), pages 1-22, March.
    2. Neyestani, Behnam, 2017. "Principles and Contributions of Total Quality Mangement (TQM) Gurus on Business Quality Improvement," MPRA Paper 77282, University Library of Munich, Germany.
    3. Sauer, Ildo L. & Tatizawa, Hédio & Salotti, Francisco A.M. & Mercedes, Sonia S., 2015. "A comparative assessment of Brazilian electric motors performance with minimum efficiency standards," Renewable and Sustainable Energy Reviews, Elsevier, vol. 41(C), pages 308-318.
    4. Sousa Santos, Vladimir & Cabello Eras, Juan J. & Cabello Ulloa, Mario J., 2024. "Evaluation of the energy saving potential in electric motors applying a load-based voltage control method," Energy, Elsevier, vol. 303(C).
    5. Yoon, Hae-Sung & Kim, Eun-Seob & Kim, Min-Soo & Lee, Jang-Yeob & Lee, Gyu-Bong & Ahn, Sung-Hoon, 2015. "Towards greener machine tools – A review on energy saving strategies and technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 48(C), pages 870-891.
    6. Louback, Eduardo & Biswas, Atriya & Machado, Fabricio & Emadi, Ali, 2024. "A review of the design process of energy management systems for dual-motor battery electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 193(C).
    7. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.
    8. Md Junayed Hasan & Jong-Myon Kim, 2019. "Fault Detection of a Spherical Tank Using a Genetic Algorithm-Based Hybrid Feature Pool and k-Nearest Neighbor Algorithm," Energies, MDPI, vol. 12(6), pages 1-14, March.
    9. Nogueira Vilanova, Mateus Ricardo & Perrella Balestieri, José Antônio, 2014. "Energy and hydraulic efficiency in conventional water supply systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 30(C), pages 701-714.
    10. Ibrahem Hussein & Zakariya Al-Hamouz & M. A. Abido & Abdulaziz Milhem, 2018. "On the Mathematical Modeling of Line-Start Permanent Magnet Synchronous Motors under Static Eccentricity," Energies, MDPI, vol. 11(1), pages 1-17, January.
    11. Madlool, N.A. & Saidur, R. & Rahim, N.A. & Kamalisarvestani, M., 2013. "An overview of energy savings measures for cement industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 19(C), pages 18-29.
    12. Yilmaz, Murat, 2015. "Limitations/capabilities of electric machine technologies and modeling approaches for electric motor design and analysis in plug-in electric vehicle applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 52(C), pages 80-99.
    13. Mekhilef, S. & Saidur, R. & Safari, A., 2011. "A review on solar energy use in industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(4), pages 1777-1790, May.
    14. Firth, Anton & Zhang, Bo & Yang, Aidong, 2019. "Quantification of global waste heat and its environmental effects," Applied Energy, Elsevier, vol. 235(C), pages 1314-1334.
    15. Thirugnanasambandam, M. & Hasanuzzaman, M. & Saidur, R. & Ali, M.B. & Rajakarunakaran, S. & Devaraj, D. & Rahim, N.A., 2011. "Analysis of electrical motors load factors and energy savings in an Indian cement industry," Energy, Elsevier, vol. 36(7), pages 4307-4314.
    16. Diao, Kaikai & Sun, Xiaodong & Bramerdorfer, Gerd & Cai, Yingfeng & Lei, Gang & Chen, Long, 2022. "Design optimization of switched reluctance machines for performance and reliability enhancements: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    17. Nishant Agrawal & Meysam Rabiee & Mona Jabbari, 2024. "Contextual relationships in Juran’s quality principles for business sustainable growth under circular economy perspective: a decision support system approach," Annals of Operations Research, Springer, vol. 342(1), pages 47-77, November.
    18. Ahamed, J.U. & Madlool, N.A. & Saidur, R. & Shahinuddin, M.I. & Kamyar, A. & Masjuki, H.H., 2012. "Assessment of energy and exergy efficiencies of a grate clinker cooling system through the optimization of its operational parameters," Energy, Elsevier, vol. 46(1), pages 664-674.
    19. Wang, Zanxin & Wei, Wei, 2017. "External cost of photovoltaic oriented silicon production: A case in China," Energy Policy, Elsevier, vol. 107(C), pages 437-447.
    20. Paramonova, Svetlana & Nehler, Therese & Thollander, Patrik, 2021. "Technological change or process innovation – An empirical study of implemented energy efficiency measures from a Swedish industrial voluntary agreements program," Energy Policy, Elsevier, vol. 156(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:ijsaem:v:13:y:2022:i:5:d:10.1007_s13198-022-01625-1. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.