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A review on kiln system modeling

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  • Saidur, R.
  • Hossain, M.S.
  • Islam, M.R.
  • Fayaz, H.
  • Mohammed, H.A.

Abstract

The purpose of this study is to evaluate performance cement of production and cement kiln. The design of energy efficient dryers employing heat pump systems and the dynamic response of the product to the kiln conditions must take into account. In this paper, the formulation of a dynamic and kiln-wide drying model is described. The model predictions have been verified by comparing them with the published experimental data. The model is then used to simulate performance of three industrial kilns. Numerical experiments are carried out to investigate influence of key operating and design parameters on energy consumption of kilns. The model is also used to explore the possibility of manipulating temperature profile within the kiln to reduce energy consumption per tonne of clinker. Cement kiln dust is a fine-grained material produced during the manufacture of cement. At present reuse option is limited and the bulk of cement kiln dust that is not reused in the cement manufacturing process is sent to landfills or stored on-site. Due to the calcium oxide (CaO) content of cement kiln dust, it has the potential to be used as a replacement for lime in treating acidic wastewaters such as acid rock drainage. Slaking of two of the cement kiln dust samples with the highest free lime contents (e.g., 34% and 37% free of CaO) gave elevated pH values statistically comparable to those of the commercial quicklime sample that was characterized as having 87% of CaO. Acid neutralization trials indicate that cement kiln dust samples with low free lime contents could be effective at neutralizing acidic wastewaters.

Suggested Citation

  • Saidur, R. & Hossain, M.S. & Islam, M.R. & Fayaz, H. & Mohammed, H.A., 2011. "A review on kiln system modeling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(5), pages 2487-2500, June.
    • Handle: RePEc:eee:rensus:v:15:y:2011:i:5:p:2487-2500
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    References listed on IDEAS

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    1. Saidur, R. & Rahim, N.A. & Ping, H.W. & Jahirul, M.I. & Mekhilef, S. & Masjuki, H.H., 2009. "Energy and emission analysis for industrial motors in Malaysia," Energy Policy, Elsevier, vol. 37(9), pages 3650-3658, September.
    2. Saidur, R. & Hasanuzzaman, M. & Yogeswaran, S. & Mohammed, H.A. & Hossain, M.S., 2010. "An end-use energy analysis in a Malaysian public hospital," Energy, Elsevier, vol. 35(12), pages 4780-4785.
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    4. Ekechukwu, O.V. & Norton, B., 1997. "Design and measured performance of a solar chimney for natural-circulation solar-energy dryers," Renewable Energy, Elsevier, vol. 10(1), pages 81-90.
    5. Luna, D. & Nadeau, J.-P. & Jannot, Y., 2010. "Model and simulation of a solar kiln with energy storage," Renewable Energy, Elsevier, vol. 35(11), pages 2533-2542.
    6. Abdelaziz, E.A. & Saidur, R. & Mekhilef, S., 2011. "A review on energy saving strategies in industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(1), pages 150-168, January.
    7. Saidur, R. & Rahim, N.A. & Masjuki, H.H. & Mekhilef, S. & Ping, H.W. & Jamaluddin, M.F., 2009. "End-use energy analysis in the Malaysian industrial sector," Energy, Elsevier, vol. 34(2), pages 153-158.
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    Cited by:

    1. Karolina Wojtacha-Rychter & Piotr Kucharski & Adam Smolinski, 2021. "Conventional and Alternative Sources of Thermal Energy in the Production of Cement—An Impact on CO 2 Emission," Energies, MDPI, vol. 14(6), pages 1-15, March.
    2. Aranda Usón, Alfonso & López-Sabirón, Ana M. & Ferreira, Germán & Llera Sastresa, Eva, 2013. "Uses of alternative fuels and raw materials in the cement industry as sustainable waste management options," Renewable and Sustainable Energy Reviews, Elsevier, vol. 23(C), pages 242-260.
    3. Madlool, N.A. & Saidur, R. & Rahim, N.A. & Kamalisarvestani, M., 2013. "An overview of energy savings measures for cement industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 19(C), pages 18-29.

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