IDEAS home Printed from https://ideas.repec.org/a/spr/annopr/v211y2013i1p55-8210.1007-s10479-013-1415-3.html
   My bibliography  Save this article

Integrated production scheduling and distribution planning in dairy supply chain by hybrid modelling

Author

Listed:
  • Bilge Bilgen
  • Yelda Çelebi

Abstract

In this paper we address the production scheduling and distribution planning problem in a yoghurt production line of the multi-product dairy plants. A mixed integer linear programming model is developed for the considered problem. The objective function aims to maximize the benefit by considering the shelf life dependent pricing component and costs such as processing, setup, storage, overtime, backlogging, and transportation costs. Key features of the model include sequence dependent setup times, minimum and maximum lot sizes, overtime, shelf life requirements, machine speeds, dedicated production lines, typically arising in the dairy industry. The model obtains the optimal production plan for each product type, on each production line, in each period together with the delivery plan. The hybrid modelling approach is adopted to explore the dynamic behavior of the real world system. In the hybrid approach, operation time is considered as a dynamic factor and it is adjusted by the results of the simulation and optimization model iteratively. Thus, more realistic solutions are obtained for the scheduling problem in yoghurt industry by using the iterative hybrid optimization-simulation procedure. The efficiency and applicability of the proposed model and approach are demonstrated in a case study for a leading dairy manufacturing company in Turkey. Copyright Springer Science+Business Media New York 2013

Suggested Citation

  • Bilge Bilgen & Yelda Çelebi, 2013. "Integrated production scheduling and distribution planning in dairy supply chain by hybrid modelling," Annals of Operations Research, Springer, vol. 211(1), pages 55-82, December.
    • Handle: RePEc:spr:annopr:v:211:y:2013:i:1:p:55-82:10.1007/s10479-013-1415-3
    DOI: 10.1007/s10479-013-1415-3
    as

    Download full text from publisher

    File URL: http://hdl.handle.net/10.1007/s10479-013-1415-3
    Download Restriction: Access to full text is restricted to subscribers.
    File URL: https://libkey.io/10.1007/s10479-013-1415-3?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Philip Doganis & Haralambos Sarimveis, 2008. "Optimal production scheduling for the dairy industry," Annals of Operations Research, Springer, vol. 159(1), pages 315-331, March.
    2. Christian Almeder & Margaretha Preusser & Richard F. Hartl, 2009. "Simulation and optimization of supply chains: alternative or complementary approaches?," Springer Books, in: Herbert Meyr & Hans-Otto Günther (ed.), Supply Chain Planning, pages 29-53, Springer.
    3. C. Basnet & L.R. Foulds & J.M. Wilson, 1999. "An exact algorithm for a milk tanker scheduling and sequencing problem," Annals of Operations Research, Springer, vol. 86(0), pages 559-568, January.
    4. Byrne, M. D. & Bakir, M. A., 1999. "Production planning using a hybrid simulation - analytical approach," International Journal of Production Economics, Elsevier, vol. 59(1-3), pages 305-311, March.
    5. Kim, Bokang & Kim, Sooyoung, 2001. "Extended model for a hybrid production planning approach," International Journal of Production Economics, Elsevier, vol. 73(2), pages 165-173, September.
    6. Byrne, M.D. & Hossain, M.M., 2005. "Production planning: An improved hybrid approach," International Journal of Production Economics, Elsevier, vol. 93(1), pages 225-229, January.
    7. Amorim, P. & Günther, H.-O. & Almada-Lobo, B., 2012. "Multi-objective integrated production and distribution planning of perishable products," International Journal of Production Economics, Elsevier, vol. 138(1), pages 89-101.
    8. Gnoni, M. G. & Iavagnilio, R. & Mossa, G. & Mummolo, G. & Di Leva, A., 2003. "Production planning of a multi-site manufacturing system by hybrid modelling: A case study from the automotive industry," International Journal of Production Economics, Elsevier, vol. 85(2), pages 251-262, August.
    9. L.R. Foulds & J.M. Wilson, 1997. "A variation of the generalized assignment problem arising in the New Zealand dairy industry," Annals of Operations Research, Springer, vol. 69(0), pages 105-114, January.
    10. Kopanos, Georgios M. & Puigjaner, Luis & Georgiadis, Michael C., 2012. "Simultaneous production and logistics operations planning in semicontinuous food industries," Omega, Elsevier, vol. 40(5), pages 634-650.
    11. Omar Ahumada & J. Villalobos, 2011. "A tactical model for planning the production and distribution of fresh produce," Annals of Operations Research, Springer, vol. 190(1), pages 339-358, October.
    12. van Dam, Peter & Gaalman, Gerard & Sierksma, Gerard, 1993. "Scheduling of packaging lines in the process industry: An empirical investigation," International Journal of Production Economics, Elsevier, vol. 30(1), pages 579-589, July.
    13. J. G. Shanthikumar & R. G. Sargent, 1983. "A Unifying View of Hybrid Simulation/Analytic Models and Modeling," Operations Research, INFORMS, vol. 31(6), pages 1030-1052, December.
    14. Claassen, G. D. H. & van Beek, P., 1993. "Planning and scheduling packaging lines in food industry," European Journal of Operational Research, Elsevier, vol. 70(2), pages 150-158, October.
    15. Fabrizio Marinelli & Maria Nenni & Antonio Sforza, 2007. "Capacitated lot sizing and scheduling with parallel machines and shared buffers: A case study in a packaging company," Annals of Operations Research, Springer, vol. 150(1), pages 177-192, March.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhang, Zhe & Gong, Xue & Song, Xiaoling & Yin, Yong & Lev, Benjamin & Zhou, Xiaoyang, 2024. "An effective two phase heuristic for synchronized seru production scheduling and 3PL transportation problems," International Journal of Production Economics, Elsevier, vol. 268(C).
    2. Zhang, Zhe & Song, Xiaoling & Gong, Xue & Yin, Yong & Lev, Benjamin & Zhou, Xiaoyang, 2024. "Coordinated seru scheduling and distribution operation problems with DeJong’s learning effects," European Journal of Operational Research, Elsevier, vol. 313(2), pages 452-464.
    3. Hêris Golpîra, 2017. "Robust bi-level optimization for an opportunistic supply chain network design problem in an uncertain and risky environment," Operations Research and Decisions, Wroclaw University of Science and Technology, Faculty of Management, vol. 27(1), pages 21-41.
    4. Yunqiang Yin & Doudou Li & Dujuan Wang & T. C. E. Cheng, 2021. "Single-machine serial-batch delivery scheduling with two competing agents and due date assignment," Annals of Operations Research, Springer, vol. 298(1), pages 497-523, March.
    5. Mehdi Rajabi Asadabadi, 2017. "A developed slope order index (SOI) for bottlenecks in projects and production lines," Computational Management Science, Springer, vol. 14(2), pages 281-291, April.
    6. Javid Jouzdani & Mohammad Fathian & Ahmad Makui & Mehdi Heydari, 2020. "Robust design and planning for a multi-mode multi-product supply network: a dairy industry case study," Operational Research, Springer, vol. 20(3), pages 1811-1840, September.
    7. Shirvani, Nargess & Ruiz, Rubén & Shadrokh, Shahram, 2014. "Cyclic scheduling of perishable products in parallel machine with release dates, due dates and deadlines," International Journal of Production Economics, Elsevier, vol. 156(C), pages 1-12.
    8. Sun, X.T. & Chung, S.H. & Chan, Felix T.S., 2015. "Integrated scheduling of a multi-product multi-factory manufacturing system with maritime transport limits," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 79(C), pages 110-127.
    9. Sawik, Tadeusz, 2016. "Integrated supply, production and distribution scheduling under disruption risks," Omega, Elsevier, vol. 62(C), pages 131-144.
    10. Yanina Fumero & Gabriela Corsano & Jorge M. Montagna, 2017. "An MILP model for planning of batch plants operating in a campaign-mode," Annals of Operations Research, Springer, vol. 258(2), pages 415-435, November.
    11. Dwi Iryaning Handayani & Ilyas Masudin & Ahmad Rusdiansyah & Judi Suharsono, 2021. "Production-Distribution Model Considering Traceability and Carbon Emission: A Case Study of the Indonesian Canned Fish Food Industry," Logistics, MDPI, vol. 5(3), pages 1-21, September.
    12. Simin Zhang & Haiqing Song, 2018. "Production and Distribution Planning in Danone Waters China Division," Interfaces, INFORMS, vol. 48(6), pages 578-590, November.
    13. Long Zhang & Yuzhong Zhang & Qingguo Bai, 2019. "Two-stage medical supply chain scheduling with an assignable common due window and shelf life," Journal of Combinatorial Optimization, Springer, vol. 37(1), pages 319-329, January.
    14. Eduardo Gutiérrez González & Olga Vladimirovna Panteleeva, 2020. "A model for planning and optimizing an engineering company production," OPSEARCH, Springer;Operational Research Society of India, vol. 57(3), pages 669-699, September.
    15. Martin Hrušovský & Emrah Demir & Werner Jammernegg & Tom Woensel, 2018. "Hybrid simulation and optimization approach for green intermodal transportation problem with travel time uncertainty," Flexible Services and Manufacturing Journal, Springer, vol. 30(3), pages 486-516, September.
    16. Mohit Malik & Vijay Kumar Gahlawat & Rahul S Mor & Vijay Dahiya & Mukheshwar Yadav, 2022. "Application of Optimization Techniques in the Dairy Supply Chain: A Systematic Review," Logistics, MDPI, vol. 6(4), pages 1-16, October.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Diaz, Juan Esteban & Handl, Julia & Xu, Dong-Ling, 2018. "Integrating meta-heuristics, simulation and exact techniques for production planning of a failure-prone manufacturing system," European Journal of Operational Research, Elsevier, vol. 266(3), pages 976-989.
    2. Stüve, David & van der Meer, Robert & Lütke Entrup, Matthias & Agha, Mouhamad Shaker Ali, 2020. "Supply chain planning in the food industry," Chapters from the Proceedings of the Hamburg International Conference of Logistics (HICL), in: Kersten, Wolfgang & Blecker, Thorsten & Ringle, Christian M. (ed.), Data Science and Innovation in Supply Chain Management: How Data Transforms the Value Chain. Proceedings of the Hamburg International Conference of Lo, volume 29, pages 317-353, Hamburg University of Technology (TUHH), Institute of Business Logistics and General Management.
    3. K. Taghizadeh & M. Bagherpour & I. Mahdavi, 2011. "An interactive fuzzy goal programming approach for multi-period multi-product production planning problem," Fuzzy Information and Engineering, Springer, vol. 3(4), pages 393-410, December.
    4. Gopalswamy, Karthick & Uzsoy, Reha, 2021. "Conic programming models for production planning with clearing functions: Formulations and duality," European Journal of Operational Research, Elsevier, vol. 292(3), pages 953-966.
    5. Wishon, C. & Villalobos, J.R. & Mason, N. & Flores, H. & Lujan, G., 2015. "Use of MIP for planning temporary immigrant farm labor force," International Journal of Production Economics, Elsevier, vol. 170(PA), pages 25-33.
    6. Vasant, Pandian M. & Barsoum, Nader N. & Bhattacharya, Arijit, 2008. "Possibilistic optimization in planning decision of construction industry," International Journal of Production Economics, Elsevier, vol. 111(2), pages 664-675, February.
    7. Jakob Asmundsson & Ronald L. Rardin & Can Hulusi Turkseven & Reha Uzsoy, 2009. "Production planning with resources subject to congestion," Naval Research Logistics (NRL), John Wiley & Sons, vol. 56(2), pages 142-157, March.
    8. Ling Liu & Sen Liu, 2020. "Integrated Production and Distribution Problem of Perishable Products with a Minimum Total Order Weighted Delivery Time," Mathematics, MDPI, vol. 8(2), pages 1-18, January.
    9. Soto-Silva, Wladimir E. & Nadal-Roig, Esteve & González-Araya, Marcela C. & Pla-Aragones, Lluis M., 2016. "Operational research models applied to the fresh fruit supply chain," European Journal of Operational Research, Elsevier, vol. 251(2), pages 345-355.
    10. Yu, Min & Nagurney, Anna, 2013. "Competitive food supply chain networks with application to fresh produce," European Journal of Operational Research, Elsevier, vol. 224(2), pages 273-282.
    11. He, Bo & Gan, Xianghua & Yuan, Kaifu, 2019. "Entry of online presale of fresh produce: A competitive analysis," European Journal of Operational Research, Elsevier, vol. 272(1), pages 339-351.
    12. Masson, Renaud & Lahrichi, Nadia & Rousseau, Louis-Martin, 2016. "A two-stage solution method for the annual dairy transportation problem," European Journal of Operational Research, Elsevier, vol. 251(1), pages 36-43.
    13. Manda, A.B. & Uzsoy, Reha, 2021. "Managing product transitions with learning and congestion effects," International Journal of Production Economics, Elsevier, vol. 239(C).
    14. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    15. Tien-Fu Liang, 2012. "Integrated manufacturing/distribution planning decisions with multiple imprecise goals in an uncertain environment," Quality & Quantity: International Journal of Methodology, Springer, vol. 46(1), pages 137-153, January.
    16. Amin Gharehyakheh & Caroline C. Krejci & Jaime Cantu & K. Jamie Rogers, 2020. "A Multi-Objective Model for Sustainable Perishable Food Distribution Considering the Impact of Temperature on Vehicle Emissions and Product Shelf Life," Sustainability, MDPI, vol. 12(16), pages 1-21, August.
    17. Tian, Feng & Willems, Sean P. & Kempf, Karl G., 2011. "An iterative approach to item-level tactical production and inventory planning," International Journal of Production Economics, Elsevier, vol. 133(1), pages 439-450, September.
    18. Umar Muhammad Modibbo & Srikant Gupta & Aquil Ahmed & Irfan Ali, 2024. "An integrated multi-objective multi-product inventory managed production planning problem under uncertain environment," Annals of Operations Research, Springer, vol. 339(3), pages 1679-1723, August.
    19. Jaime Miranda & Pablo A. Rey & Antoine Sauré & Richard Weber, 2018. "Metro Uses a Simulation-Optimization Approach to Improve Fare-Collection Shift Scheduling," Interfaces, INFORMS, vol. 48(6), pages 529-542, November.
    20. Agustina, Dwi & Lee, C.K.M. & Piplani, Rajesh, 2014. "Vehicle scheduling and routing at a cross docking center for food supply chains," International Journal of Production Economics, Elsevier, vol. 152(C), pages 29-41.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:annopr:v:211:y:2013:i:1:p:55-82:10.1007/s10479-013-1415-3. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.