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System efficient integration of standby control and heat pump storage systems in manufacturing processes

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  • Schlosser, Florian
  • Seevers, Jan-Peter
  • Peesel, Ron-Hendrik
  • Walmsley, Timothy Gordon

Abstract

Prerequisite for system efficiency towards an industrial energy transition is the reducing of energy demand on the process level. In typical manufacturing systems with machine tools and washing machines, the proper design of intelligent standby control and heat pump storage system (HPS) represent high efficiency. The integration of HPS is complicated due to high non-continuity, especially when implementing a standby control system. Our approach aims at designing one single HPS for multiple heat sources and sinks. Robust design should consider the various influencing material flow system factors. For the generation of stochastic heating and cooling demand sum curves, 512 Design of Experiments-based material flow simulations for each of three standby scenarios have been conducted. These curves serve as input data for HPS sizing and dynamic thermal system simulation. The combined integration of an HPS and a practical standby control system offers the best compromise in terms of system efficiency with significantly lower investment costs and only slightly lower energy savings than ideal standby operation. Compared to the initial state, the electrical energy demand of the machines can be reduced by 27% and both the heating (83%) and cooling (48%) demand can be efficiently covered by HPs.

Suggested Citation

  • Schlosser, Florian & Seevers, Jan-Peter & Peesel, Ron-Hendrik & Walmsley, Timothy Gordon, 2019. "System efficient integration of standby control and heat pump storage systems in manufacturing processes," Energy, Elsevier, vol. 181(C), pages 395-406.
    • Handle: RePEc:eee:energy:v:181:y:2019:i:c:p:395-406
    DOI: 10.1016/j.energy.2019.05.113
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    References listed on IDEAS

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    1. Wallerand, Anna S. & Kermani, Maziar & Kantor, Ivan & Maréchal, François, 2018. "Optimal heat pump integration in industrial processes," Applied Energy, Elsevier, vol. 219(C), pages 68-92.
    2. Gudrun P. Kiesmüller & Julia Zimmermann, 2018. "The influence of spare parts provisioning on buffer size in a production system," IISE Transactions, Taylor & Francis Journals, vol. 50(5), pages 367-380, May.
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    Cited by:

    1. Florian Schlosser & Heinrich Wiebe & Timothy G. Walmsley & Martin J. Atkins & Michael R. W. Walmsley & Jens Hesselbach, 2020. "Heat Pump Bridge Analysis Using the Modified Energy Transfer Diagram," Energies, MDPI, vol. 14(1), pages 1-24, December.
    2. Raphael Agner & Benjamin H. Y. Ong & Jan A. Stampfli & Pierre Krummenacher & Beat Wellig, 2022. "A Graphical Method for Combined Heat Pump and Indirect Heat Recovery Integration," Energies, MDPI, vol. 15(8), pages 1-21, April.
    3. Schlosser, F. & Jesper, M. & Vogelsang, J. & Walmsley, T.G. & Arpagaus, C. & Hesselbach, J., 2020. "Large-scale heat pumps: Applications, performance, economic feasibility and industrial integration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    4. Limei Gai & Petar Sabev Varbanov & Timothy Gordon Walmsley & Jiří Jaromír Klemeš, 2020. "Critical Analysis of Process Integration Options for Joule-Cycle and Conventional Heat Pumps," Energies, MDPI, vol. 13(3), pages 1-25, February.
    5. Jesper, Mateo & Schlosser, Florian & Pag, Felix & Walmsley, Timothy Gordon & Schmitt, Bastian & Vajen, Klaus, 2021. "Large-scale heat pumps: Uptake and performance modelling of market-available devices," Renewable and Sustainable Energy Reviews, Elsevier, vol. 137(C).
    6. Maximilian Sporleder & Max Burkhardt & Thomas Kohne & Daniel Moog & Matthias Weigold, 2020. "Optimum Design and Control of Heat Pumps for Integration into Thermohydraulic Networks," Sustainability, MDPI, vol. 12(22), pages 1-23, November.

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