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Optimal design of plate-and-frame heat exchangers for efficient heat recovery in process industries

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  • Arsenyeva, Olga P.
  • Tovazhnyansky, Leonid L.
  • Kapustenko, Petro O.
  • Khavin, Gennadiy L.

Abstract

The developments in design theory of plate heat exchangers, as a tool to increase heat recovery and efficiency of energy usage, are discussed. The optimal design of a multi-pass plate-and-frame heat exchanger with mixed grouping of plates is considered. The optimizing variables include the number of passes for both streams, the numbers of plates with different corrugation geometries in each pass, and the plate type and size. To estimate the value of the objective function in a space of optimizing variables the mathematical model of a plate heat exchanger is developed. To account for the multi-pass arrangement, the heat exchanger is presented as a number of plate packs with co- and counter-current directions of streams, for which the system of algebraic equations in matrix form is readily obtainable. To account for the thermal and hydraulic performance of channels between plates with different geometrical forms of corrugations, the exponents and coefficients in formulas to calculate the heat transfer coefficients and friction factors are used as model parameters. These parameters are reported for a number of industrially manufactured plates. The described approach is implemented in software for plate heat exchangers calculation.

Suggested Citation

  • Arsenyeva, Olga P. & Tovazhnyansky, Leonid L. & Kapustenko, Petro O. & Khavin, Gennadiy L., 2011. "Optimal design of plate-and-frame heat exchangers for efficient heat recovery in process industries," Energy, Elsevier, vol. 36(8), pages 4588-4598.
    • Handle: RePEc:eee:energy:v:36:y:2011:i:8:p:4588-4598
    DOI: 10.1016/j.energy.2011.03.022
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    References listed on IDEAS

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    1. Perry, Simon & Klemeš, Jiří & Bulatov, Igor, 2008. "Integrating waste and renewable energy to reduce the carbon footprint of locally integrated energy sectors," Energy, Elsevier, vol. 33(10), pages 1489-1497.
    2. Kapustenko, Petro O. & Ulyev, Leonid M. & Boldyryev, Stanislav A. & Garev, Andrey O., 2008. "Integration of a heat pump into the heat supply system of a cheese production plant," Energy, Elsevier, vol. 33(6), pages 882-889.
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    Cited by:

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    2. Perevertaylenko, Olexander Yu. & Gariev, Andriy O. & Damartzis, Theodoros & Tovazhnyanskyy, Leonid L. & Kapustenko, Petro O. & Arsenyeva, Olga P., 2015. "Searches of cost effective ways for amine absorption unit design in CO2 post-combustion capture process," Energy, Elsevier, vol. 90(P1), pages 105-112.
    3. Abu-Khader, Mazen M., 2012. "Plate heat exchangers: Recent advances," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(4), pages 1883-1891.
    4. Picón-Núñez, Martín & Rumbo-Arias, Jamel E., 2021. "Improving thermal energy recovery systems using welded plate heat exchangers," Energy, Elsevier, vol. 235(C).
    5. Sardarmehni, Mojtaba & Tahouni, Nassim & Panjeshahi, M. Hassan, 2017. "Benchmarking of olefin plant cold-end for shaft work consumption, using process integration concepts," Energy, Elsevier, vol. 127(C), pages 623-633.
    6. Pei Lu & Zheng Liang & Xianglong Luo & Yangkai Xia & Jin Wang & Kaihuang Chen & Yingzong Liang & Jianyong Chen & Zhi Yang & Jiacheng He & Ying Chen, 2023. "Design and Optimization of Organic Rankine Cycle Based on Heat Transfer Enhancement and Novel Heat Exchanger: A Review," Energies, MDPI, vol. 16(3), pages 1-34, January.
    7. Boldyryev, Stanislav & Varbanov, Petar Sabev, 2015. "Low potential heat utilization of bromine plant via integration on process and Total Site levels," Energy, Elsevier, vol. 90(P1), pages 47-55.
    8. Daróczy, László & Janiga, Gábor & Thévenin, Dominique, 2014. "Systematic analysis of the heat exchanger arrangement problem using multi-objective genetic optimization," Energy, Elsevier, vol. 65(C), pages 364-373.
    9. Arsenyeva, O. & Kapustenko, P. & Tovazhnyanskyy, L. & Khavin, G., 2013. "The influence of plate corrugations geometry on plate heat exchanger performance in specified process conditions," Energy, Elsevier, vol. 57(C), pages 201-207.
    10. Shen, Suping & Cai, Wenjian & Wang, Xinli & Wu, Qiong & Yon, Haoren, 2017. "Investigation of liquid desiccant regenerator with fixed-plate heat recovery system," Energy, Elsevier, vol. 137(C), pages 172-182.
    11. Ebrahimzadeh, Edris & Wilding, Paul & Frankman, David & Fazlollahi, Farhad & Baxter, Larry L., 2016. "Theoretical and experimental analysis of dynamic heat exchanger: Retrofit configuration," Energy, Elsevier, vol. 96(C), pages 545-560.

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