IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v13y2020i10p2656-d362377.html
   My bibliography  Save this article

An Extended Grid Diagram for Heat Exchanger Network Retrofit Considering Heat Exchanger Types

Author

Listed:
  • Bohong Wang

    (Sustainable Process Integration Laboratory–SPIL, NETME Centre, Faculty of Mechanical Engineering, Brno University of Technology–VUT Brno, Technická 2896/2, 616 69 Brno, Czech Republic)

  • Jiří Jaromír Klemeš

    (Sustainable Process Integration Laboratory–SPIL, NETME Centre, Faculty of Mechanical Engineering, Brno University of Technology–VUT Brno, Technická 2896/2, 616 69 Brno, Czech Republic)

  • Petar Sabev Varbanov

    (Sustainable Process Integration Laboratory–SPIL, NETME Centre, Faculty of Mechanical Engineering, Brno University of Technology–VUT Brno, Technická 2896/2, 616 69 Brno, Czech Republic)

  • Min Zeng

    (Key Laboratory of Thermo-Fluid Science and Engineering, Ministry of Education, Xi’an Jiaotong University, Xi’an 710049, Shangxi, China)

Abstract

Heat exchanger network (HEN) retrofit is a vital task in the process design to improve energy savings. Various types of heat exchangers such as shell and tube, double-pipe, compact plate, and spiral tube have their working temperature ranges and costs. Selecting suitable types of heat exchangers according to their temperature ranges and costs is a crucial aspect of industrial implementation. However, considering the type of heat exchangers in the HEN retrofit process is rarely seen in previous publications. This issue can be solved by the proposed Shifted Retrofit Thermodynamic Grid Diagram with the Shifted Temperature Range of Heat Exchangers (SRTGD-STR). The temperature ranges of six widely used heat exchanger types are coupled in the grid diagram. This diagram enables the visualisation of identifying the potential retrofit plan of HEN with heat-exchanger type selection. The retrofit design aims to minimise utility cost and capital cost. An illustrative example and a case study are presented to show the effectiveness of the method.

Suggested Citation

  • Bohong Wang & Jiří Jaromír Klemeš & Petar Sabev Varbanov & Min Zeng, 2020. "An Extended Grid Diagram for Heat Exchanger Network Retrofit Considering Heat Exchanger Types," Energies, MDPI, vol. 13(10), pages 1-14, May.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:10:p:2656-:d:362377
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/13/10/2656/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/13/10/2656/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    2. Nemet, Andreja & Klemeš, Jiří Jaromír & Kravanja, Zdravko, 2012. "Minimisation of a heat exchanger networks' cost over its lifetime," Energy, Elsevier, vol. 45(1), pages 264-276.
    3. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2019. "Customised retrofit of heat exchanger network combining area distribution and targeted investment," Energy, Elsevier, vol. 179(C), pages 1054-1066.
    4. Lal, Nathan S. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2018. "A novel Heat Exchanger Network Bridge Retrofit method using the Modified Energy Transfer Diagram," Energy, Elsevier, vol. 155(C), pages 190-204.
    5. Matthias Rathjens & Georg Fieg, 2019. "Cost-Optimal Heat Exchanger Network Synthesis Based on a Flexible Cost Functions Framework," Energies, MDPI, vol. 12(5), pages 1-18, February.
    6. Gadalla, Mamdouh A., 2015. "A new graphical method for Pinch Analysis applications: Heat exchanger network retrofit and energy integration," Energy, Elsevier, vol. 81(C), pages 159-174.
    7. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Chin, Hon Huin & Wang, Qiu-Wang & Zeng, Min, 2020. "Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach," Energy, Elsevier, vol. 198(C).
    8. Aguitoni, Maria Claudia & Pavão, Leandro Vitor & Antonio da Silva Sá Ravagnani, Mauro, 2019. "Heat exchanger network synthesis combining Simulated Annealing and Differential Evolution," Energy, Elsevier, vol. 181(C), pages 654-664.
    9. Kamel, Dina A. & Gadalla, Mamdouh A. & Abdelaziz, Omar Y. & Labib, Mennat A. & Ashour, Fatma H., 2017. "Temperature driving force (TDF) curves for heat exchanger network retrofit – A case study and implications," Energy, Elsevier, vol. 123(C), pages 283-295.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Krzysztof Bartecki, 2021. "An Approximate Transfer Function Model for a Double-Pipe Counter-Flow Heat Exchanger," Energies, MDPI, vol. 14(14), pages 1-17, July.
    2. Markowski, Mariusz & Urbaniec, Krzysztof & Suchecki, Witold & Storczyk, Sandra, 2023. "Improved energy recovery from the condensed steam as part of HEN retrofit," Energy, Elsevier, vol. 270(C).
    3. Teng, Sin Yong & Orosz, Ákos & How, Bing Shen & Jansen, Jeroen J. & Friedler, Ferenc, 2023. "Retrofit heat exchanger network optimization via graph-theoretical approach: Pinch-bounded N-best solutions allows positional swapping," Energy, Elsevier, vol. 283(C).
    4. Yee Van Fan & Zorka Novak Pintarič & Jiří Jaromír Klemeš, 2020. "Emerging Tools for Energy System Design Increasing Economic and Environmental Sustainability," Energies, MDPI, vol. 13(16), pages 1-25, August.
    5. Leopold Prendl & René Hofmann, 2021. "Case Study of Multi-Period MILP HENS with Heat Pump and Storage Options for the Application in Energy Intensive Industries," Energies, MDPI, vol. 14(20), pages 1-21, October.
    6. Wang, Bohong & Arsenyeva, Olga & Zeng, Min & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2022. "An advanced Grid Diagram for heat exchanger network retrofit with detailed plate heat exchanger design," Energy, Elsevier, vol. 248(C).
    7. Wang, Bohong & Klemeš, Jiří Jaromír & Li, Nianqi & Zeng, Min & Varbanov, Petar Sabev & Liang, Yongtu, 2021. "Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    8. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Zeng, Min & Liang, Yongtu, 2021. "Heat Exchanger Network synthesis considering prohibited and restricted matches," Energy, Elsevier, vol. 225(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wang, Bohong & Klemeš, Jiří Jaromír & Li, Nianqi & Zeng, Min & Varbanov, Petar Sabev & Liang, Yongtu, 2021. "Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    2. Chin, Hon Huin & Wang, Bohong & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír & Zeng, Min & Wang, Qiu-Wang, 2020. "Long-term investment and maintenance planning for heat exchanger network retrofit," Applied Energy, Elsevier, vol. 279(C).
    3. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Chin, Hon Huin & Wang, Qiu-Wang & Zeng, Min, 2020. "Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach," Energy, Elsevier, vol. 198(C).
    4. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    5. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    6. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2020. "Graphical customisation of process and utility changes for heat exchanger network retrofit using individual stream temperature versus enthalpy plot," Energy, Elsevier, vol. 203(C).
    7. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2019. "Customised retrofit of heat exchanger network combining area distribution and targeted investment," Energy, Elsevier, vol. 179(C), pages 1054-1066.
    8. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    9. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Zeng, Min & Liang, Yongtu, 2021. "Heat Exchanger Network synthesis considering prohibited and restricted matches," Energy, Elsevier, vol. 225(C).
    10. Wang, Bohong & Arsenyeva, Olga & Zeng, Min & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2022. "An advanced Grid Diagram for heat exchanger network retrofit with detailed plate heat exchanger design," Energy, Elsevier, vol. 248(C).
    11. Zhi, Keke & Wang, Bohong & Guo, Lianghui & Chen, Yujie & Li, Wei & Ocłoń, Paweł & Wang, Jin & Chen, Yuping & Tao, Hengcong & Li, Xinze & Varbanov, Petar Sabev, 2024. "Graphical pinch analysis-based method for heat exchanger networks retrofit of a residuum hydrogenation process," Energy, Elsevier, vol. 299(C).
    12. Chang, Chenglin & Chen, Xiaolu & Wang, Yufei & Feng, Xiao, 2017. "Simultaneous optimization of multi-plant heat integration using intermediate fluid circles," Energy, Elsevier, vol. 121(C), pages 306-317.
    13. Zirngast, Klavdija & Kravanja, Zdravko & Novak Pintarič, Zorka, 2021. "An improved algorithm for synthesis of heat exchanger network with a large number of uncertain parameters," Energy, Elsevier, vol. 233(C).
    14. Lal, Nathan S. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2018. "A novel Heat Exchanger Network Bridge Retrofit method using the Modified Energy Transfer Diagram," Energy, Elsevier, vol. 155(C), pages 190-204.
    15. Seferlis, Panos & Varbanov, Petar Sabev & Papadopoulos, Athanasios I. & Chin, Hon Huin & Klemeš, Jiří Jaromír, 2021. "Sustainable design, integration, and operation for energy high-performance process systems," Energy, Elsevier, vol. 224(C).
    16. Ulyev, Leonid & Boldyryev, Stanislav & Kuznetsov, Maxim, 2023. "Investigation of process stream systems for targeting energy-capital trade-offs of a heat recovery network," Energy, Elsevier, vol. 263(PD).
    17. Zhang, B.J. & Li, J. & Zhang, Z.L. & Wang, K. & Chen, Q.L., 2016. "Simultaneous design of heat exchanger network for heat integration using hot direct discharges/feeds between process plants," Energy, Elsevier, vol. 109(C), pages 400-411.
    18. Florian Schlosser & Heinrich Wiebe & Timothy G. Walmsley & Martin J. Atkins & Michael R. W. Walmsley & Jens Hesselbach, 2020. "Heat Pump Bridge Analysis Using the Modified Energy Transfer Diagram," Energies, MDPI, vol. 14(1), pages 1-24, December.
    19. Orosz, Ákos & Friedler, Ferenc, 2020. "Multiple-solution heat exchanger network synthesis for enabling the best industrial implementation," Energy, Elsevier, vol. 208(C).
    20. Kan Wang & Jianqing Hu & Qiaoqiao Tang & Chang He & Bingjian Zhang & Qinglin Chen, 2023. "An engineering target-oriented multi-scenario heat exchanger network retrofit methodology with consideration of exergoeconomic assessment," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 25(1), pages 375-399, January.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:13:y:2020:i:10:p:2656-:d:362377. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.