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An advanced Grid Diagram for heat exchanger network retrofit with detailed plate heat exchanger design

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  • Wang, Bohong
  • Arsenyeva, Olga
  • Zeng, Min
  • Klemeš, Jiří Jaromír
  • Varbanov, Petar Sabev

Abstract

This paper presents a method for heat exchanger network (HEN) optimisation considering plate heat exchangers (PHEs), incorporating detailed PHEs design. The developed method starts from a mathematical model based on the Advanced Grid Diagram, which can optimise the HEN structure. The model minimises the energy consumption cost with the constraints that enable a solution thermodynamically feasible. Then comes the heat exchanger type selection part, which is provided by a graphical tool helping to identify which types of the heat exchanger are feasible. The feasible temperature range can be easily visualised to avoid the temperature violation of PHEs. This selection part integrates the area calculation and cost calculation with the detailed heat exchanger design. The method has been tested by a case study of crude oil distillation system illustrating that the application of brazed plate heat exchangers (BHEs) of CB series manufactured by Alfa Laval can save 6.6% of the investment cost for new heat exchangers compared with the retrofit plan that only shell-and-tube and double pipe heat exchangers are used.

Suggested Citation

  • Wang, Bohong & Arsenyeva, Olga & Zeng, Min & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2022. "An advanced Grid Diagram for heat exchanger network retrofit with detailed plate heat exchanger design," Energy, Elsevier, vol. 248(C).
    • Handle: RePEc:eee:energy:v:248:y:2022:i:c:s0360544222003887
    DOI: 10.1016/j.energy.2022.123485
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    Cited by:

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    2. Petro Kapustenko & Jiří Jaromír Klemeš & Olga Arsenyeva & Leonid Tovazhnyanskyy, 2023. "PHE (Plate Heat Exchanger) for Condensing Duties: Recent Advances and Future Prospects," Energies, MDPI, vol. 16(1), pages 1-18, January.
    3. Arsenyeva, Olga & Klemeš, Jiří Jaromír & Tovazhnyanskyy, Leonid & Klochok, Eugeny & Kapustenko, Petro, 2023. "Estimating parameters of plate heat exchanger for condensation of steam from mixture with air as a component of heat exchanger network," Energy, Elsevier, vol. 283(C).
    4. Markowski, Mariusz & Urbaniec, Krzysztof & Suchecki, Witold & Storczyk, Sandra, 2023. "Improved energy recovery from the condensed steam as part of HEN retrofit," Energy, Elsevier, vol. 270(C).
    5. Zhi, Keke & Wang, Bohong & Guo, Lianghui & Chen, Yujie & Li, Wei & Ocłoń, Paweł & Wang, Jin & Chen, Yuping & Tao, Hengcong & Li, Xinze & Varbanov, Petar Sabev, 2024. "Graphical pinch analysis-based method for heat exchanger networks retrofit of a residuum hydrogenation process," Energy, Elsevier, vol. 299(C).
    6. Siwen Gu & Xiuna Zhuang & Chenying Li & Shuai Zhang & Jiaan Wang & Yu Zhuang, 2022. "Multi-Objective Optimal Design and Operation of Heat Exchanger Networks with Controllability Consideration," Sustainability, MDPI, vol. 14(22), pages 1-21, November.
    7. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network optimisation considering different shell-side flow arrangements," Energy, Elsevier, vol. 261(PA).
    8. Olga Arsenyeva & Leonid Tovazhnyanskyy & Petro Kapustenko & Jiří Jaromír Klemeš & Petar Sabev Varbanov, 2023. "Review of Developments in Plate Heat Exchanger Heat Transfer Enhancement for Single-Phase Applications in Process Industries," Energies, MDPI, vol. 16(13), pages 1-28, June.

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