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Models for Flow Rate Simulation in Gear Pumps: A Review

Author

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  • Massimo Rundo

    (Department of Energy, Politecnico di Torino, 10129 Turin, Italy)

Abstract

Gear pumps represent the majority of the fixed displacement machines used for flow generation in fluid power systems. In this context, the paper presents a review of the different methodologies used in the last years for the simulation of the flow rates generated by gerotor, external gear and crescent pumps. As far as the lumped parameter models are concerned, different ways of selecting the control volumes into which the pump is split are analyzed and the main governing equations are presented. The principles and the applications of distributed models from 1D to 3D are reported. A specific section is dedicated to the methods for the evaluation of the necessary geometric quantities: analytic, numerical and Computer-Aided Design (CAD)-based. The more recent studies taking into account the influence on leakages of the interactions between the fluid and the mechanical parts are explained. Finally the models for the simulation of the fluid aeration are described. The review brings to evidence the increasing effort for improving the simulation models used for the design and the optimization of the gear machines.

Suggested Citation

  • Massimo Rundo, 2017. "Models for Flow Rate Simulation in Gear Pumps: A Review," Energies, MDPI, vol. 10(9), pages 1-32, August.
  • Handle: RePEc:gam:jeners:v:10:y:2017:i:9:p:1261-:d:109594
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    References listed on IDEAS

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    1. Divya Thiagarajan & Andrea Vacca, 2017. "Mixed Lubrication Effects in the Lateral Lubricating Interfaces of External Gear Machines: Modelling and Experimental Validation," Energies, MDPI, vol. 10(1), pages 1-20, January.
    2. Shu Wang & Hisatoshi Sakura & Aditya Kasarekar, 2011. "Numerical modelling and analysis of external gear pumps by applying generalized control volumes," Mathematical and Computer Modelling of Dynamical Systems, Taylor & Francis Journals, vol. 17(5), pages 501-513, March.
    3. Pedro Javier Gamez-Montero & Robert Castilla & Esteve Codina & Javier Freire & Joan Morató & Enric Sanchez-Casas & Ivan Flotats, 2017. "GeroMAG: In-House Prototype of an Innovative Sealed, Compact and Non-Shaft-Driven Gerotor Pump with Magnetically-Driving Outer Rotor," Energies, MDPI, vol. 10(4), pages 1-14, March.
    4. Massimo Rundo & Alessandro Corvaglia, 2016. "Lumped Parameters Model of a Crescent Pump," Energies, MDPI, vol. 9(11), pages 1-23, October.
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    Cited by:

    1. Valeriy Sanchugov & Pavel Rekadze, 2022. "New Method to Determine the Dynamic Fluid Flow Rate at the Gear Pump Outlet," Energies, MDPI, vol. 15(9), pages 1-29, May.
    2. Hirokami, Arata & Heshmat, Samia & Tomioka, Satoshi, 2021. "Accurate numerical method to solve flux distribution of Poisson’s equation," Mathematics and Computers in Simulation (MATCOM), Elsevier, vol. 190(C), pages 329-342.
    3. Pedro Javier Gamez-Montero & Esteve Codina & Robert Castilla, 2019. "A Review of Gerotor Technology in Hydraulic Machines," Energies, MDPI, vol. 12(12), pages 1-44, June.
    4. Massimo Rundo & Giorgio Altare & Paolo Casoli, 2019. "Simulation of the Filling Capability in Vane Pumps," Energies, MDPI, vol. 12(2), pages 1-18, January.
    5. Miquel Torrent & Pedro Javier Gamez-Montero & Esteban Codina, 2021. "Parameterization, Modeling, and Validation in Real Conditions of an External Gear Pump," Sustainability, MDPI, vol. 13(6), pages 1-20, March.
    6. Ionuţ Gabriel Ghionea, 2022. "Applied Methodology for Designing and Calculating a Family of Spur Gear Pumps," Energies, MDPI, vol. 15(12), pages 1-19, June.
    7. Puliti, Marco & Galluzzi, Renato & Tessari, Federico & Amati, Nicola & Tonoli, Andrea, 2024. "Energy efficient design of regenerative shock absorbers for automotive suspensions: A multi-objective optimization framework," Applied Energy, Elsevier, vol. 358(C).
    8. Gianluca Marinaro & Emma Frosina & Adolfo Senatore, 2021. "A Numerical Analysis of an Innovative Flow Ripple Reduction Method for External Gear Pumps," Energies, MDPI, vol. 14(2), pages 1-22, January.
    9. Pedro Javier Gamez-Montero & Ernest Bernat-Maso, 2022. "Taguchi Techniques as an Effective Simulation-Based Strategy in the Design of Numerical Simulations to Assess Contact Stress in Gerotor Pumps," Energies, MDPI, vol. 15(19), pages 1-24, September.
    10. Gabriele Muzzioli & Luca Montorsi & Andrea Polito & Andrea Lucchi & Alessandro Sassi & Massimo Milani, 2021. "About the Influence of Eco-Friendly Fluids on the Performance of an External Gear Pump," Energies, MDPI, vol. 14(4), pages 1-26, February.
    11. Barbara Zardin & Emiliano Natali & Massimo Borghi, 2019. "Evaluation of the Hydro—Mechanical Efficiency of External Gear Pumps," Energies, MDPI, vol. 12(13), pages 1-19, June.
    12. Alessandro Corvaglia & Massimo Rundo & Paolo Casoli & Antonio Lettini, 2021. "Evaluation of Tooth Space Pressure and Incomplete Filling in External Gear Pumps by Means of Three-Dimensional CFD Simulations," Energies, MDPI, vol. 14(2), pages 1-16, January.

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