IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v14y2021i2p342-d477592.html
   My bibliography  Save this article

Evaluation of Tooth Space Pressure and Incomplete Filling in External Gear Pumps by Means of Three-Dimensional CFD Simulations

Author

Listed:
  • Alessandro Corvaglia

    (Department of Energy, Politecnico di Torino, 10129 Turin, Italy)

  • Massimo Rundo

    (Department of Energy, Politecnico di Torino, 10129 Turin, Italy)

  • Paolo Casoli

    (Department of Industrial Engineering, University of Parma, 43124 Parma, Italy)

  • Antonio Lettini

    (Casappa SpA, Lemignano di Collecchio, 43044 Parma, Italy)

Abstract

The paper presents the computational fluid dynamics simulation of an external gear pump for fluid power applications. The aim of the study is to test the capability of the model to evaluate the pressure in a tooth space for the entire shaft revolution and the minimum inlet pressure for the complete filling. The model takes into account the internal fluid leakages and two different configurations of the thrust plates have been considered. The simulations in different operating conditions have been validated with proper high dynamics transducers measuring the internal pressure in a tooth space for the entire shaft revolution. Steady-state simulations have been also performed in order to detect the fall of the flow rate due to the incomplete filling of the tooth spaces when the inlet pressure is reduced. It has been demonstrated that, despite the need of a compromise for overcoming the limitation of considering fixed positions of the gears’ axes and of the thrust plates, significant results can be obtained, making the CFD approach very suitable for such analyses.

Suggested Citation

  • Alessandro Corvaglia & Massimo Rundo & Paolo Casoli & Antonio Lettini, 2021. "Evaluation of Tooth Space Pressure and Incomplete Filling in External Gear Pumps by Means of Three-Dimensional CFD Simulations," Energies, MDPI, vol. 14(2), pages 1-16, January.
  • Handle: RePEc:gam:jeners:v:14:y:2021:i:2:p:342-:d:477592
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/14/2/342/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/14/2/342/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Massimo Rundo, 2017. "Models for Flow Rate Simulation in Gear Pumps: A Review," Energies, MDPI, vol. 10(9), pages 1-32, August.
    2. Massimo Rundo & Giorgio Altare & Paolo Casoli, 2019. "Simulation of the Filling Capability in Vane Pumps," Energies, MDPI, vol. 12(2), pages 1-18, January.
    3. Rituraj Rituraj & Andrea Vacca & Mario Antonio Morselli, 2020. "Thermal Modelling of External Gear Machines and Experimental Validation," Energies, MDPI, vol. 13(11), pages 1-24, June.
    4. Yash Girish Shah & Andrea Vacca & Sadegh Dabiri, 2018. "Air Release and Cavitation Modeling with a Lumped Parameter Approach Based on the Rayleigh–Plesset Equation: The Case of an External Gear Pump," Energies, MDPI, vol. 11(12), pages 1-28, December.
    5. Divya Thiagarajan & Andrea Vacca, 2017. "Mixed Lubrication Effects in the Lateral Lubricating Interfaces of External Gear Machines: Modelling and Experimental Validation," Energies, MDPI, vol. 10(1), pages 1-20, January.
    6. Shu Wang & Hisatoshi Sakura & Aditya Kasarekar, 2011. "Numerical modelling and analysis of external gear pumps by applying generalized control volumes," Mathematical and Computer Modelling of Dynamical Systems, Taylor & Francis Journals, vol. 17(5), pages 501-513, March.
    7. Emma Frosina & Adolfo Senatore & Manuel Rigosi, 2017. "Study of a High-Pressure External Gear Pump with a Computational Fluid Dynamic Modeling Approach," Energies, MDPI, vol. 10(8), pages 1-20, July.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Paolo Casoli & Carlo Maria Vescovini & Massimo Rundo, 2023. "One-Dimensional Fluid Dynamic Modeling of a Gas Bladder Hydraulic Damper for Pump Flow Pulsation," Energies, MDPI, vol. 16(8), pages 1-18, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Barbara Zardin & Emiliano Natali & Massimo Borghi, 2019. "Evaluation of the Hydro—Mechanical Efficiency of External Gear Pumps," Energies, MDPI, vol. 12(13), pages 1-19, June.
    2. Gabriele Muzzioli & Luca Montorsi & Andrea Polito & Andrea Lucchi & Alessandro Sassi & Massimo Milani, 2021. "About the Influence of Eco-Friendly Fluids on the Performance of an External Gear Pump," Energies, MDPI, vol. 14(4), pages 1-26, February.
    3. Gianluca Marinaro & Emma Frosina & Adolfo Senatore, 2021. "A Numerical Analysis of an Innovative Flow Ripple Reduction Method for External Gear Pumps," Energies, MDPI, vol. 14(2), pages 1-22, January.
    4. Miquel Torrent & Pedro Javier Gamez-Montero & Esteban Codina, 2021. "Parameterization, Modeling, and Validation in Real Conditions of an External Gear Pump," Sustainability, MDPI, vol. 13(6), pages 1-20, March.
    5. Massimo Rundo, 2017. "Models for Flow Rate Simulation in Gear Pumps: A Review," Energies, MDPI, vol. 10(9), pages 1-32, August.
    6. Pedro Javier Gamez-Montero & Ernest Bernat-Maso, 2022. "Taguchi Techniques as an Effective Simulation-Based Strategy in the Design of Numerical Simulations to Assess Contact Stress in Gerotor Pumps," Energies, MDPI, vol. 15(19), pages 1-24, September.
    7. Andrea Vacca, 2018. "Energy Efficiency and Controllability of Fluid Power Systems," Energies, MDPI, vol. 11(5), pages 1-6, May.
    8. Paolo Casoli & Mirko Pastori & Fabio Scolari & Massimo Rundo, 2019. "A Vibration Signal-Based Method for Fault Identification and Classification in Hydraulic Axial Piston Pumps," Energies, MDPI, vol. 12(5), pages 1-18, March.
    9. Hongfang Lu & Xiaonan Wu & Kun Huang, 2018. "Study on the Effect of Reciprocating Pump Pipeline System Vibration on Oil Transportation Stations," Energies, MDPI, vol. 11(1), pages 1-23, January.
    10. Pedro Javier Gamez-Montero & Esteve Codina & Robert Castilla, 2019. "A Review of Gerotor Technology in Hydraulic Machines," Energies, MDPI, vol. 12(12), pages 1-44, June.
    11. Massimo Rundo & Giorgio Altare & Paolo Casoli, 2019. "Simulation of the Filling Capability in Vane Pumps," Energies, MDPI, vol. 12(2), pages 1-18, January.
    12. Valeriy Sanchugov & Pavel Rekadze, 2022. "New Method to Determine the Dynamic Fluid Flow Rate at the Gear Pump Outlet," Energies, MDPI, vol. 15(9), pages 1-29, May.
    13. Yu Dai & Feiyue Ma & Xiang Zhu & Qiao Su & Xiaozhou Hu, 2019. "Evaluation and Optimization of the Oil Jet Lubrication Performance for Orthogonal Face Gear Drive: Modelling, Simulation and Experimental Validation," Energies, MDPI, vol. 12(10), pages 1-23, May.
    14. Paolo Casoli & Fabio Scolari & Massimo Rundo, 2021. "Modelling and Validation of Cavitating Orifice Flow in Hydraulic Systems," Sustainability, MDPI, vol. 13(13), pages 1-15, June.
    15. Piotr Osiński & Adam Deptuła & Marian A. Partyka, 2022. "Hydraulic Tests of the PZ0 Gear Micropump and the Importance Rank of Its Design and Operating Parameters," Energies, MDPI, vol. 15(9), pages 1-27, April.
    16. Sangbeom Woo & Timothy Opperwall & Andrea Vacca & Manuel Rigosi, 2017. "Modeling Noise Sources and Propagation in External Gear Pumps," Energies, MDPI, vol. 10(7), pages 1-20, July.
    17. Pedro Javier Gamez-Montero & Robert Castilla & Esteve Codina & Javier Freire & Joan Morató & Enric Sanchez-Casas & Ivan Flotats, 2017. "GeroMAG: In-House Prototype of an Innovative Sealed, Compact and Non-Shaft-Driven Gerotor Pump with Magnetically-Driving Outer Rotor," Energies, MDPI, vol. 10(4), pages 1-14, March.
    18. Thomas Lobsinger & Timm Hieronymus & Gunther Brenner, 2020. "A CFD Investigation of a 2D Balanced Vane Pump Focusing on Leakage Flows and Multiphase Flow Characteristics," Energies, MDPI, vol. 13(13), pages 1-24, June.
    19. Paulina Szwemin & Wieslaw Fiebig, 2021. "The Influence of Radial and Axial Gaps on Volumetric Efficiency of External Gear Pumps," Energies, MDPI, vol. 14(15), pages 1-21, July.
    20. Nicola Casari & Ettore Fadiga & Michele Pinelli & Saverio Randi & Alessio Suman, 2019. "Pressure Pulsation and Cavitation Phenomena in a Micro-ORC System," Energies, MDPI, vol. 12(11), pages 1-18, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:14:y:2021:i:2:p:342-:d:477592. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.