IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v212y2023icp430-442.html
   My bibliography  Save this article

Power consumption and oxygen transfer optimization for C5 sugar acid production in a gas-liquid stirred tank bioreactor using CFD-Taguchi method

Author

Listed:
  • Xu, Chaozhong
  • Liu, Xu
  • Ding, Chenrong
  • Zhou, Xin
  • Xu, Yong
  • Gu, Xiaoli

Abstract

Power consumption and oxygen transfer are considered the two most important direct indexes, affecting the effective and cost-efficient C5 sugar acid fermentation from C5 sugar. In this work, an effective optimization approach combining computational fluid dynamics (CFD) modeling and the Taguchi method, was presented to evaluate C5 sugar acid fermentation in a gas-liquid stirred tank bioreactor. Three most critical control factors of impeller type (Rushton turbine (RT), concaved blade disc turbine (CBDT), and four wide-blade hydrofoil impeller pumping down (WHd)), agitation speed and aeration rate involved three levels, were quantitatively studied by numerical simulation based on a validated CFD model. Results indicated that, the WHd impeller gave the best energy-saving performance, the CBDT impeller gave the best oxygen transfer performance, while the RT impeller was the most balanced one. The agitation speed contributed most to both the power consumption and oxygen transfer, while exerting minor impact on compromise indexes. The aeration rate had little contribution to power consumption and oxygen transfer, while deserving more attention when energy efficiency and trade-off optimization are considered. These findings can be used as guidelines to achieve efficient and economical C5 sugar acid production.

Suggested Citation

  • Xu, Chaozhong & Liu, Xu & Ding, Chenrong & Zhou, Xin & Xu, Yong & Gu, Xiaoli, 2023. "Power consumption and oxygen transfer optimization for C5 sugar acid production in a gas-liquid stirred tank bioreactor using CFD-Taguchi method," Renewable Energy, Elsevier, vol. 212(C), pages 430-442.
  • Handle: RePEc:eee:renene:v:212:y:2023:i:c:p:430-442
    DOI: 10.1016/j.renene.2023.05.057
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0960148123006808
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.renene.2023.05.057?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Pandiyan, K. & Singh, Arjun & Singh, Surender & Saxena, Anil Kumar & Nain, Lata, 2019. "Technological interventions for utilization of crop residues and weedy biomass for second generation bio-ethanol production," Renewable Energy, Elsevier, vol. 132(C), pages 723-741.
    2. Li, Wen-Chao & Zhu, Jia-Qing & Zhao, Xiong & Qin, Lei & Xu, Tao & Zhou, Xiao & Li, Xia & Li, Bing-Zhi & Yuan, Ying-Jin, 2019. "Improving co-fermentation of glucose and xylose by adaptive evolution of engineering xylose-fermenting Saccharomyces cerevisiae and different fermentation strategies," Renewable Energy, Elsevier, vol. 139(C), pages 1176-1183.
    3. Silva, João Paulo A. & Mussatto, Solange I. & Roberto, Inês C. & Teixeira, José A., 2012. "Fermentation medium and oxygen transfer conditions that maximize the xylose conversion to ethanol by Pichia stipitis," Renewable Energy, Elsevier, vol. 37(1), pages 259-265.
    4. Shu, Shuli & Vidal, David & Bertrand, François & Chaouki, Jamal, 2019. "Multiscale multiphase phenomena in bubble column reactors: A review," Renewable Energy, Elsevier, vol. 141(C), pages 613-631.
    5. Puligundla, Pradeep & Smogrovicova, Daniela & Mok, Chulkyoon & Obulam, Vijaya Sarathi Reddy, 2019. "A review of recent advances in high gravity ethanol fermentation," Renewable Energy, Elsevier, vol. 133(C), pages 1366-1379.
    6. Dussán, Kelly J. & Silva, Débora D.V. & Perez, Victor H. & da Silva, Silvio S., 2016. "Evaluation of oxygen availability on ethanol production from sugarcane bagasse hydrolysate in a batch bioreactor using two strains of xylose-fermenting yeast," Renewable Energy, Elsevier, vol. 87(P1), pages 703-710.
    7. Peng, H.Y. & Han, Z.D. & Liu, H.J. & Lin, K. & Lam, H.F., 2020. "Assessment and optimization of the power performance of twin vertical axis wind turbines via numerical simulations," Renewable Energy, Elsevier, vol. 147(P1), pages 43-54.
    8. Cheng, Biyi & Du, Jianjun & Yao, Yingxue, 2022. "Power prediction formula for blade design and optimization of Dual Darrieus Wind Turbines based on Taguchi Method and Genetic Expression Programming model," Renewable Energy, Elsevier, vol. 192(C), pages 583-605.
    9. Leonzio, Grazia, 2019. "Fluid dynamic study of anaerobic digester: optimization of mixing and geometric configuration by using response surface methodology and factorial design," Renewable Energy, Elsevier, vol. 136(C), pages 769-780.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Shen, Guannan & Yuan, Xinchuan & Chen, Sitong & Liu, Shuangmei & Jin, Mingjie, 2022. "High titer cellulosic ethanol production from sugarcane bagasse via DLCA pretreatment and process development without washing/detoxifying pretreated biomass," Renewable Energy, Elsevier, vol. 186(C), pages 904-913.
    2. He, Boyang & Hao, Bo & Yu, Haizhong & Tu, Fen & Wei, Xiaoyang & Xiong, Ke & Zeng, Yajun & Zeng, Hu & Liu, Peng & Tu, Yuanyuan & Wang, Yanting & Kang, Heng & Peng, Liangcai & Xia, Tao, 2022. "Double integrating XYL2 into engineered Saccharomyces cerevisiae strains for consistently enhanced bioethanol production by effective xylose and hexose co-consumption of steam-exploded lignocellulose ," Renewable Energy, Elsevier, vol. 186(C), pages 341-349.
    3. Kuang, Limin & Katsuchi, Hiroshi & Zhou, Dai & Chen, Yaoran & Han, Zhaolong & Zhang, Kai & Wang, Jiaqi & Bao, Yan & Cao, Yong & Liu, Yijie, 2023. "Strategy for mitigating wake interference between offshore vertical-axis wind turbines: Evaluation of vertically staggered arrangement," Applied Energy, Elsevier, vol. 351(C).
    4. Zhu, Jianyang & Zhu, Mingkang & Zhang, Tao & Zhao, Hui & Wang, Chao, 2021. "Improvement of the power extraction performance of a semi-active flapping airfoil by employing two-sided symmetric slot airfoil," Energy, Elsevier, vol. 227(C).
    5. Lee, Ziyoung & Park, Sungwook, 2020. "Particulate and gaseous emissions from a direct-injection spark ignition engine fueled with bioethanol and gasoline blends at ultra-high injection pressure," Renewable Energy, Elsevier, vol. 149(C), pages 80-90.
    6. Ramesh, Arumugam & Tamizhdurai, Perumal & Shanthi, Kannan, 2019. "Catalytic hydrodeoxygenation of jojoba oil to the green-fuel application on Ni-MoS/Mesoporous zirconia-silica catalysts," Renewable Energy, Elsevier, vol. 138(C), pages 161-173.
    7. Aghili Mehrizi, Amirreza & Tangestaninejad, Shahram & Denayer, Joeri F.M. & Karimi, Keikhosro & Shafiei, Marzieh, 2023. "The critical impacts of anion and cosolvent on morpholinium ionic liquid pretreatment for efficient renewable energy production from triticale straw," Renewable Energy, Elsevier, vol. 202(C), pages 686-698.
    8. Therasme, Obste & Volk, Timothy A. & Fortier, Marie-Odile & Kim, Youngwoon & Wood, Christopher D. & Ha, HakSoo & Ali, Atif & Brown, Tristan & Malmsheimer, Robert, 2022. "Carbon footprint of biofuels production from forest biomass using hot water extraction and biochemical conversion in the Northeast United States," Energy, Elsevier, vol. 241(C).
    9. Burov, Nikita O. & Savelenko, Vsevolod D. & Ershov, Mikhail A. & Vikhritskaya, Anastasia O. & Tikhomirova, Ekaterina O. & Klimov, Nikita A. & Kapustin, Vladimir M. & Chernysheva, Elena A. & Sereda, Al, 2023. "Knowledge contribution from science to technology in the conceptualization model to produce sustainable aviation fuels from lignocellulosic biomass," Renewable Energy, Elsevier, vol. 215(C).
    10. Rita H. R. Branco & Mariana S. T. Amândio & Luísa S. Serafim & Ana M. R. B. Xavier, 2020. "Ethanol Production from Hydrolyzed Kraft Pulp by Mono- and Co-Cultures of Yeasts: The Challenge of C6 and C5 Sugars Consumption," Energies, MDPI, vol. 13(3), pages 1-15, February.
    11. Cheng, Biyi & Yao, Yingxue, 2023. "Machine learning based surrogate model to analyze wind tunnel experiment data of Darrieus wind turbines," Energy, Elsevier, vol. 278(PA).
    12. Zhang, Aiming & Liu, Sen & Ma, Yong & Hu, Chao & Li, Zhengyu, 2022. "Field tests on model efficiency of twin vertical axis helical hydrokinetic turbines," Energy, Elsevier, vol. 247(C).
    13. Li, Jun & Zhao, Renyong & Xu, Youjie & Wu, Xiaorong & Bean, Scott R. & Wang, Donghai, 2022. "Fuel ethanol production from starchy grain and other crops: An overview on feedstocks, affecting factors, and technical advances," Renewable Energy, Elsevier, vol. 188(C), pages 223-239.
    14. Ben Atitallah, Imen & Ntaikou, Ioanna & Antonopoulou, Georgia & Alexandropoulou, Maria & Brysch-Herzberg, Michael & Nasri, Moncef & Lyberatos, Gerasimos & Mechichi, Tahar, 2020. "Evaluation of the non-conventional yeast strain Wickerhamomyces anomalus (Pichia anomala) X19 for enhanced bioethanol production using date palm sap as renewable feedstock," Renewable Energy, Elsevier, vol. 154(C), pages 71-81.
    15. Peng, H.Y. & Liu, M.N. & Liu, H.J. & Lin, K., 2022. "Optimization of twin vertical axis wind turbines through large eddy simulations and Taguchi method," Energy, Elsevier, vol. 240(C).
    16. Siddiqui, M. Salman & Khalid, Muhammad Hamza & Zahoor, Rizwan & Butt, Fahad Sarfraz & Saeed, Muhammed & Badar, Abdul Waheed, 2021. "A numerical investigation to analyze effect of turbulence and ground clearance on the performance of a roof top vertical–axis wind turbine," Renewable Energy, Elsevier, vol. 164(C), pages 978-989.
    17. Neitzel, Thiago & Lima, Cleilton Santos & Biazi, Luiz Eduardo & Collograi, Karen Cristina & Carvalho da Costa, Aline & Vieira dos Santos, Leandro & Ienczak, Jaciane Lutz, 2020. "Impact of the Melle-Boinot process on the enhancement of second-generation ethanol production by Spathaspora passalidarum," Renewable Energy, Elsevier, vol. 160(C), pages 1206-1216.
    18. Zabed, H. & Sahu, J.N. & Boyce, A.N. & Faruq, G., 2016. "Fuel ethanol production from lignocellulosic biomass: An overview on feedstocks and technological approaches," Renewable and Sustainable Energy Reviews, Elsevier, vol. 66(C), pages 751-774.
    19. Shen, Zhuang & Gong, Shuguang & Zu, Hongxiao & Guo, Weiyu, 2024. "Multi-objective optimization study on the performance of double Darrieus hybrid vertical axis wind turbine based on DOE-RSM and MOPSO-MODM," Energy, Elsevier, vol. 299(C).
    20. Xu, Zhongyun & Chen, Jian & Li, Chun, 2023. "Research on the adaptability of dynamic pitch control strategies on H-type VAWT close-range arrays by simulation study," Renewable Energy, Elsevier, vol. 218(C).

    More about this item

    Keywords

    C5 sugar acid; Power consumption; Oxygen transfer; Computational fluid dynamics; Taguchi method;
    All these keywords.

    JEL classification:

    • C5 - Mathematical and Quantitative Methods - - Econometric Modeling

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:212:y:2023:i:c:p:430-442. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.