IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v203y2020ics0951832020306049.html
   My bibliography  Save this article

A novel method for maintenance record clustering and its application to a case study of maintenance optimization

Author

Listed:
  • Yang, Zhe
  • Baraldi, Piero
  • Zio, Enrico

Abstract

Maintenance records contain information about equipment degradation, which is typically not used as “data†for maintenance modeling and optimization given the difficulty of analyzing text to extract relevant and usable information. In this work, we present a method for using such textual information by: 1) the identification of equipment degradation states through clustering the maintenance records using a Convolutional Neural Network (CNN) and 2) the development of a stochastic multi-state degradation model based on the information therein. The method is applied to a database of maintenance records collected from excavator buckets used for mining. The results show that the proposed CNN-based clustering method identifies homogeneous clusters of maintenance records representing different equipment degradation states and that the proposed stochastic multi-state degradation model based on this information can be used for improving maintenance.

Suggested Citation

  • Yang, Zhe & Baraldi, Piero & Zio, Enrico, 2020. "A novel method for maintenance record clustering and its application to a case study of maintenance optimization," Reliability Engineering and System Safety, Elsevier, vol. 203(C).
    • Handle: RePEc:eee:reensy:v:203:y:2020:i:c:s0951832020306049
    DOI: 10.1016/j.ress.2020.107103
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832020306049
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2020.107103?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    2. Chen, Yujie & Cowling, Peter & Polack, Fiona & Remde, Stephen & Mourdjis, Philip, 2017. "Dynamic optimisation of preventative and corrective maintenance schedules for a large scale urban drainage system," European Journal of Operational Research, Elsevier, vol. 257(2), pages 494-510.
    3. Li, Ying Yi & Chen, Ying & Yuan, Zeng Hui & Tang, Ning & Kang, Rui, 2017. "Reliability analysis of multi-state systems subject to failure mechanism dependence based on a combination method," Reliability Engineering and System Safety, Elsevier, vol. 166(C), pages 109-123.
    4. Zio, Enrico & Compare, Michele, 2013. "Evaluating maintenance policies by quantitative modeling and analysis," Reliability Engineering and System Safety, Elsevier, vol. 109(C), pages 53-65.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhou, Hang & Lopes Genez, Thiago Augusto & Brintrup, Alexandra & Parlikad, Ajith Kumar, 2022. "A hybrid-learning decomposition algorithm for competing risk identification within fleets of complex engineering systems," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    2. Rose, Rodrigo L. & Puranik, Tejas G. & Mavris, Dimitri N. & Rao, Arjun H., 2022. "Application of structural topic modeling to aviation safety data," Reliability Engineering and System Safety, Elsevier, vol. 224(C).
    3. Yang, Ningning & Wang, Zhijian & Cai, Wenan & Li, Yanfeng, 2023. "Data Regeneration Based on Multiple Degradation Processes for Remaining Useful Life Estimation," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    4. Valcamonico, Dario & Baraldi, Piero & Zio, Enrico & Decarli, Luca & Crivellari, Anna & Rosa, Laura La, 2024. "Combining natural language processing and bayesian networks for the probabilistic estimation of the severity of process safety events in hydrocarbon production assets," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    5. Braga, Joaquim A.P. & Andrade, António R., 2021. "Multivariate statistical aggregation and dimensionality reduction techniques to improve monitoring and maintenance in railways: The wheelset component," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    6. Pinciroli, Luca & Baraldi, Piero & Zio, Enrico, 2023. "Maintenance optimization in industry 4.0," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    7. Paulina Gackowiec & Edyta Brzychczy & Marek Kęsek, 2021. "Enhancement of Machinery Activity Recognition in a Mining Environment with GPS Data," Energies, MDPI, vol. 14(12), pages 1-19, June.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. uit het Broek, Michiel A.J. & Teunter, Ruud H. & de Jonge, Bram & Veldman, Jasper, 2021. "Joint condition-based maintenance and condition-based production optimization," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    2. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    3. Mancuso, A. & Compare, M. & Salo, A. & Zio, E., 2021. "Optimal Prognostics and Health Management-driven inspection and maintenance strategies for industrial systems," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    4. Aizpurua, J.I. & Catterson, V.M. & Papadopoulos, Y. & Chiacchio, F. & D'Urso, D., 2017. "Supporting group maintenance through prognostics-enhanced dynamic dependability prediction," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 171-188.
    5. Augusto Bianchini & Marco Pellegrini & Jessica Rossi, 2019. "Maintenance scheduling optimization for industrial centrifugal pumps," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 10(4), pages 848-860, August.
    6. Asadzadeh, S.M. & Azadeh, A., 2014. "An integrated systemic model for optimization of condition-based maintenance with human error," Reliability Engineering and System Safety, Elsevier, vol. 124(C), pages 117-131.
    7. Finkelstein, Maxim & Cha, Ji Hwan & Langston, Amy, 2023. "Improving classical optimal age-replacement policies for degrading items," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    8. Zhang, Qian & Pan, Ning & Meloni, Marco & Lu, Dong & Cai, Jianguo & Feng, Jian, 2021. "Reliability analysis of radially retractable roofs with revolute joint clearances," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    9. KarabaÄŸ, Oktay & Eruguz, Ayse Sena & Basten, Rob, 2020. "Integrated optimization of maintenance interventions and spare part selection for a partially observable multi-component system," Reliability Engineering and System Safety, Elsevier, vol. 200(C).
    10. Michele Compare & Francesco Di Maio & Enrico Zio & Fausto Carlevaro & Sara Mattafirri, 2016. "Improving scheduled maintenance by missing data reconstruction: A double-loop Monte Carlo approach," Journal of Risk and Reliability, , vol. 230(5), pages 502-511, October.
    11. Liu, Xinbao & Yang, Tianji & Pei, Jun & Liao, Haitao & Pohl, Edward A., 2019. "Replacement and inventory control for a multi-customer product service system with decreasing replacement costs," European Journal of Operational Research, Elsevier, vol. 273(2), pages 561-574.
    12. Michele Compare & Paolo Marelli & Piero Baraldi & Enrico Zio, 2018. "A Markov decision process framework for optimal operation of monitored multi-state systems," Journal of Risk and Reliability, , vol. 232(6), pages 677-689, December.
    13. John E. Fontecha & Oscar O. Guaje & Daniel Duque & Raha Akhavan-Tabatabaei & Juan P. Rodríguez & Andrés L. Medaglia, 2020. "Combined maintenance and routing optimization for large-scale sewage cleaning," Annals of Operations Research, Springer, vol. 286(1), pages 441-474, March.
    14. Lin, Boliang & Zhao, Yinan, 2021. "Synchronized optimization of EMU train assignment and second-level preventive maintenance scheduling," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    15. Zhang, Nan & Cai, Kaiquan & Zhang, Jun & Wang, Tian, 2022. "A condition-based maintenance policy considering failure dependence and imperfect inspection for a two-component system," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    16. Zang, Yu & Shangguan, Wei & Cai, Baigen & Wang, Huasheng & Pecht, Michael. G., 2021. "Hybrid remaining useful life prediction method. A case study on railway D-cables," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    17. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    18. Kampitsis, Dimitris & Panagiotidou, Sofia, 2022. "A Bayesian condition-based maintenance and monitoring policy with variable sampling intervals," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    19. Tseremoglou, Iordanis & Santos, Bruno F., 2024. "Condition-Based Maintenance scheduling of an aircraft fleet under partial observability: A Deep Reinforcement Learning approach," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    20. Toon Vanderschueren & Robert Boute & Tim Verdonck & Bart Baesens & Wouter Verbeke, 2022. "Prescriptive maintenance with causal machine learning," Papers 2206.01562, arXiv.org.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:203:y:2020:i:c:s0951832020306049. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.