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Optimal Prognostics and Health Management-driven inspection and maintenance strategies for industrial systems

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  • Mancuso, A.
  • Compare, M.
  • Salo, A.
  • Zio, E.

Abstract

The performance of the Prognostics and Health Management (PHM) depends both on the functioning of the measurement acquisition system and on the actual state of the system being monitored. The dependencies between these systems must be considered when developing optimal inspection and maintenance strategies. This paper presents a methodology to support the definition maintenance strategies for PHM-equipped industrial systems. The methodology employs influence diagrams when seeking to maximize the expected utility of system operation. The optimization problem is solved by mixed-integer linear programming, subject to budget and technical constraints. Chance constraints can be also included, for instance to curtail risks based on measures such as the Value at Risk (VaR) and the Conditional Value at Risk (CVaR) of system operation. The viability of the methodology is demonstrated by optimizing the inspection and maintenance strategy for a gas turbine equipped with PHM solution. The computation of the Value of Perfect Information (VoPI) provides additional insights on maintenance management.

Suggested Citation

  • Mancuso, A. & Compare, M. & Salo, A. & Zio, E., 2021. "Optimal Prognostics and Health Management-driven inspection and maintenance strategies for industrial systems," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    • Handle: RePEc:eee:reensy:v:210:y:2021:i:c:s0951832021000946
    DOI: 10.1016/j.ress.2021.107536
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    5. Mandelli, Diego & Wang, Congjian & Agarwal, Vivek & Lin, Linyu & Manjunatha, Koushik A., 2024. "Reliability modeling in a predictive maintenance context: A margin-based approach," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
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    7. Zou, Xinyu & Tao, Laifa & Sun, Lulu & Wang, Chao & Ma, Jian & Lu, Chen, 2023. "A case-learning-based paradigm for quantitative recommendation of fault diagnosis algorithms: A case study of gearbox," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    8. Pinciroli, Luca & Baraldi, Piero & Zio, Enrico, 2023. "Maintenance optimization in industry 4.0," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    9. Kim, Seokgoo & Choi, Joo-Ho & Kim, Nam Ho, 2022. "Inspection schedule for prognostics with uncertainty management," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    10. Lee, Dongjin & Kramer, Boris, 2023. "Multifidelity conditional value-at-risk estimation by dimensionally decomposed generalized polynomial chaos-Kriging," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    11. Meng, Huixing & Geng, Mengyao & Xing, Jinduo & Zio, Enrico, 2022. "A hybrid method for prognostics of lithium-ion batteries capacity considering regeneration phenomena," Energy, Elsevier, vol. 261(PB).
    12. Compare, Michele & Antonello, Federico & Pinciroli, Luca & Zio, Enrico, 2022. "A general model for life-cycle cost analysis of Condition-Based Maintenance enabled by PHM capabilities," Reliability Engineering and System Safety, Elsevier, vol. 224(C).
    13. Kamariotis, Antonios & Tatsis, Konstantinos & Chatzi, Eleni & Goebel, Kai & Straub, Daniel, 2024. "A metric for assessing and optimizing data-driven prognostic algorithms for predictive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    14. Salo, Ahti & Andelmin, Juho & Oliveira, Fabricio, 2022. "Decision programming for mixed-integer multi-stage optimization under uncertainty," European Journal of Operational Research, Elsevier, vol. 299(2), pages 550-565.

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