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Joint maintenance and spare parts inventory optimization for multi-unit systems considering imperfect maintenance actions

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  • Yan, Tao
  • Lei, Yaguo
  • Wang, Biao
  • Han, Tianyu
  • Si, Xiaosheng
  • Li, Naipeng

Abstract

Joint maintenance and spare parts inventory optimization has attracted increasing attention in recent years because of its capability in addressing the maintenance planning and the spare parts provisioning of industrial systems simultaneously. However, imperfect maintenance (IM) actions are either neglected or over-simplified as constant improvements in existing studies, which reduces their practicality in industrial applications. To tackle this limitation, this paper investigates the joint maintenance and spare parts inventory optimization for multi-unit systems with the consideration of IM actions as random improvement factors. First, a two-step approximate derivation method is proposed, which overcomes the derivation difficulties of replacement numbers due to the introduction of random improvement factors and enables the construction of the inventory level transition relationship. Then based on the inventory level transition relationship, an expected total cost model is formulated via the finite horizon stochastic dynamic programming (FHSDP). The decision variables are optimized by the joint use of enumeration and the FHSDP. Finally, a numerical simulation of a wind farm is carried out for illustration. Sensitivity analyses are further conducted to study the influences of critical parameters.

Suggested Citation

  • Yan, Tao & Lei, Yaguo & Wang, Biao & Han, Tianyu & Si, Xiaosheng & Li, Naipeng, 2020. "Joint maintenance and spare parts inventory optimization for multi-unit systems considering imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    • Handle: RePEc:eee:reensy:v:202:y:2020:i:c:s0951832020304956
    DOI: 10.1016/j.ress.2020.106994
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    Cited by:

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    4. Zhang, Chen & Hu, Di & Yang, Tao, 2022. "Anomaly detection and diagnosis for wind turbines using long short-term memory-based stacked denoising autoencoders and XGBoost," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    5. Zhu, Mixin & Zhou, Xiaojun, 2022. "Hypergraph-based joint optimization of spare part provision and maintenance scheduling for serial-parallel multi-station manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    6. Qi, Faqun & Huang, Meiqi, 2024. "Joint optimization of maintenance and spares inventory policy for a series-parallel system considering dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    7. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hybrid opportunistic maintenance policy for serial-parallel multi-station manufacturing systems with spare part overlap," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    8. Ait Mokhtar, El Hassene & Laggoune, Radouane & Chateauneuf, Alaa, 2023. "Imperfect maintenance modeling and assessment of repairable multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    9. Rasool Motahari & Yasser Saeidi Sough & Hamed Aboutorab & Morteza Saberi, 2021. "Joint optimization of maintenance and inventory policies for multi-unit systems," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 12(3), pages 587-607, June.
    10. Zhang, Wenyu & Gan, Jie & He, Shuguang & Li, Ting & He, Zhen, 2024. "An integrated framework of preventive maintenance and task scheduling for repairable multi-unit systems," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    11. Zheng, Meimei & Lin, Jie & Xia, Tangbin & Liu, Yu & Pan, Ershun, 2023. "Joint condition-based maintenance and spare provisioning policy for a K-out-of-N system with failures during inspection intervals," European Journal of Operational Research, Elsevier, vol. 308(3), pages 1220-1232.
    12. Zheng, Meimei & Su, Zhiyun & Wang, Dong & Pan, Ershun, 2024. "Joint maintenance and spare part ordering from multiple suppliers for multicomponent systems using a deep reinforcement learning algorithm," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    13. Zheng, Meimei & Ye, Hongqing & Wang, Dong & Pan, Ershun, 2021. "Joint Optimization of Condition-Based Maintenance and Spare Parts Orders for Multi-Unit Systems with Dual Sourcing," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    14. Wang, Jingjing & Wang, Zongxi & Zheng, Rui, 2021. "Optimal inventory policy for a balanced system subject to hard failure," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
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    16. Rasay, Hasan & Taghipour, Sharareh & Sharifi, Mani, 2022. "An integrated Maintenance and Statistical Process Control Model for a Deteriorating Production Process," Reliability Engineering and System Safety, Elsevier, vol. 228(C).

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