IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v168y2017icp249-261.html
   My bibliography  Save this article

Joint predictive maintenance and inventory strategy for multi-component systems using Birnbaum’s structural importance

Author

Listed:
  • Nguyen, Kim-Anh
  • Do, Phuc
  • Grall, Antoine

Abstract

Maintenance and inventory optimizations are two interrelated processes but often investigated separately in the literature. Joint optimization of these processes can reduce the total maintenance and inventory cost, it may however lead to a complex problem with a large numbers of decision parameters to be optimized. To face this open issue, in this paper, we present a joint predictive maintenance and inventory strategy for systems with complex structure and multiple non-identical components. Both predictive maintenance and spare parts provisioning operations are studied and optimized jointly. The prognostic condition index and the structural importance measure of components are jointly used to build the thresholds for preventive maintenance and spare part ordering. Additionally, in order to take the advantages of economic dependence, opportunistic maintenance decision rules based on the criticality level of components and their spare parts availability are proposed. To evaluate the proposed joint strategy, a cost model taking into account the economic dependence of both maintenance and inventory activities is developed. A numerical study of a 7-component system is finally presented to illustrate the use and the advantages of the proposed strategy. Indeed, this strategy shows the flexibility and the efficiency in joint maintenance and inventory optimization.

Suggested Citation

  • Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2017. "Joint predictive maintenance and inventory strategy for multi-component systems using Birnbaum’s structural importance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 249-261.
    • Handle: RePEc:eee:reensy:v:168:y:2017:i:c:p:249-261
    DOI: 10.1016/j.ress.2017.05.034
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832016308821
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2017.05.034?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Van Horenbeek, Adriaan & Buré, Jasmine & Cattrysse, Dirk & Pintelon, Liliane & Vansteenwegen, Pieter, 2013. "Joint maintenance and inventory optimization systems: A review," International Journal of Production Economics, Elsevier, vol. 143(2), pages 499-508.
    2. Nikos Yannaros, 1994. "Weibull renewal processes," Annals of the Institute of Statistical Mathematics, Springer;The Institute of Statistical Mathematics, vol. 46(4), pages 641-648, December.
    3. Li, Heping & Deloux, Estelle & Dieulle, Laurence, 2016. "A condition-based maintenance policy for multi-component systems with Lévy copulas dependence," Reliability Engineering and System Safety, Elsevier, vol. 149(C), pages 44-55.
    4. Hongzhou Wang & Hoang Pham, 2006. "Reliability and Optimal Maintenance," Springer Series in Reliability Engineering, Springer, number 978-1-84628-325-3, March.
    5. Rosmaini Ahmad & Shahrul Kamaruddin, 2012. "A review of condition-based maintenance decision-making," European Journal of Industrial Engineering, Inderscience Enterprises Ltd, vol. 6(5), pages 519-541.
    6. Van Horenbeek, Adriaan & Pintelon, Liliane, 2013. "A dynamic predictive maintenance policy for complex multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 39-50.
    7. Do Van, Phuc & Barros, Anne & Bérenguer, Christophe & Bouvard, Keomany & Brissaud, Florent, 2013. "Dynamic grouping maintenance with time limited opportunities," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 51-59.
    8. Pham, Hoang & Wang, Hongzhou, 1996. "Imperfect maintenance," European Journal of Operational Research, Elsevier, vol. 94(3), pages 425-438, November.
    9. Zhou, Yifan & Zhang, Zhisheng & Lin, Tian Ran & Ma, Lin, 2013. "Maintenance optimisation of a multi-state series–parallel system considering economic dependence and state-dependent inspection intervals," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 248-259.
    10. Do, Phuc & Voisin, Alexandre & Levrat, Eric & Iung, Benoit, 2015. "A proactive condition-based maintenance strategy with both perfect and imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 133(C), pages 22-32.
    11. Bouvard, K. & Artus, S. & Bérenguer, C. & Cocquempot, V., 2011. "Condition-based dynamic maintenance operations planning & grouping. Application to commercial heavy vehicles," Reliability Engineering and System Safety, Elsevier, vol. 96(6), pages 601-610.
    12. Wang, Hongzhou, 2002. "A survey of maintenance policies of deteriorating systems," European Journal of Operational Research, Elsevier, vol. 139(3), pages 469-489, June.
    13. Kamran Moinzadeh & Charles P. Schmidt, 1991. "An (S − 1, S) Inventory System with Emergency Orders," Operations Research, INFORMS, vol. 39(2), pages 308-321, April.
    14. Wu, Shaomin & Chen, Yi & Wu, Qingtai & Wang, Zhonglai, 2016. "Linking component importance to optimisation of preventive maintenance policy," Reliability Engineering and System Safety, Elsevier, vol. 146(C), pages 26-32.
    15. Dutuit, Yves & Rauzy, Antoine, 2015. "On the extension of Importance Measures to complex components," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 161-168.
    16. Tian, Zhigang & Liao, Haitao, 2011. "Condition based maintenance optimization for multi-component systems using proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 96(5), pages 581-589.
    17. Rommert Dekker & Ralph Wildeman & Frank Duyn Schouten, 1997. "A review of multi-component maintenance models with economic dependence," Mathematical Methods of Operations Research, Springer;Gesellschaft für Operations Research (GOR);Nederlands Genootschap voor Besliskunde (NGB), vol. 45(3), pages 411-435, October.
    18. Rasmekomen, Nipat & Parlikad, Ajith Kumar, 2016. "Condition-based maintenance of multi-component systems with degradation state-rate interactions," Reliability Engineering and System Safety, Elsevier, vol. 148(C), pages 1-10.
    19. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper, 2017. "Joint condition-based maintenance and inventory optimization for systems with multiple components," European Journal of Operational Research, Elsevier, vol. 257(1), pages 209-222.
    20. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2015. "Multi-level predictive maintenance for multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 83-94.
    21. Dieulle, L. & Berenguer, C. & Grall, A. & Roussignol, M., 2003. "Sequential condition-based maintenance scheduling for a deteriorating system," European Journal of Operational Research, Elsevier, vol. 150(2), pages 451-461, October.
    22. Aijaz Shaikh & Adamantios Mettas, 2010. "Application of Reliability, Availability, and Maintainability Simulation to Process Industries: a Case Study," Springer Series in Reliability Engineering, in: Javier Faulin & Angel A. Juan & Sebastián Martorell & José-Emmanuel Ramírez-Márquez (ed.), Simulation Methods for Reliability and Availability of Complex Systems, chapter 0, pages 173-197, Springer.
    23. Borgonovo, Emanuele & Aliee, Hananeh & Glaß, Michael & Teich, Jürgen, 2016. "A new time-independent reliability importance measure," European Journal of Operational Research, Elsevier, vol. 254(2), pages 427-442.
    24. Vu, Hai Canh & Do, Phuc & Barros, Anne & Bérenguer, Christophe, 2014. "Maintenance grouping strategy for multi-component systems with dynamic contexts," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 233-249.
    25. Wang, Wenbin, 2011. "A joint spare part and maintenance inspection optimisation model using the Delay-Time concept," Reliability Engineering and System Safety, Elsevier, vol. 96(11), pages 1535-1541.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Do, Phuc & Bérenguer, Christophe, 2020. "Conditional reliability-based importance measures," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    2. Shi, Yue & Zhu, Weihang & Xiang, Yisha & Feng, Qianmei, 2020. "Condition-based maintenance optimization for multi-component systems subject to a system reliability requirement," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    3. Zhu, Mixin & Zhou, Xiaojun, 2022. "Hypergraph-based joint optimization of spare part provision and maintenance scheduling for serial-parallel multi-station manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    4. Phuc Do & Christophe Bérenguer, 2022. "Residual life-based importance measures for predictive maintenance decision-making," Journal of Risk and Reliability, , vol. 236(1), pages 98-113, February.
    5. Dui, Hongyan & Zhang, Chi & Tian, Tianzi & Wu, Shaomin, 2022. "Different costs-informed component preventive maintenance with system lifetime changes," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    6. Lolli, Francesco & Coruzzolo, Antonio Maria & Peron, Mirco & Sgarbossa, Fabio, 2022. "Age-based preventive maintenance with multiple printing options," International Journal of Production Economics, Elsevier, vol. 243(C).
    7. Chen, Liwei & Cheng, Chunchun & Dui, Hongyan & Xing, Liudong, 2022. "Maintenance cost-based importance analysis under different maintenance strategies," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    8. Liu, Xinbao & Yang, Tianji & Pei, Jun & Liao, Haitao & Pohl, Edward A., 2019. "Replacement and inventory control for a multi-customer product service system with decreasing replacement costs," European Journal of Operational Research, Elsevier, vol. 273(2), pages 561-574.
    9. Wu, Shaomin & Do, Phuc, 2017. "Editorial," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 1-3.
    10. Wang, Jingjing & Wang, Zongxi & Zheng, Rui, 2021. "Optimal inventory policy for a balanced system subject to hard failure," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    11. Urbani, Michele & Brunelli, Matteo & Punkka, Antti, 2023. "An approach for bi-objective maintenance scheduling on a networked system with limited resources," European Journal of Operational Research, Elsevier, vol. 305(1), pages 101-113.
    12. Xia, Tangbin & Cao, Lei & Xu, Yuhui & Zhang, Kaigan & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2024. "Multi-level maintenance and inventory joint optimization for a k-out-of-n hyper-system considering the selection of suppliers with incentive discount policies," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    13. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    14. Wang, Yukun & Gao, Weizheng & Li, Xiaopeng & Liu, Yiliu, 2024. "Joint optimization of performance-based contracting, condition-based maintenance and spare parts inventory for degrading production systems," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    15. Wang, Yukun & Li, Xiaopeng & Chen, Junyan & Liu, Yiliu, 2022. "A condition-based maintenance policy for multi-component systems subject to stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 219(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    2. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2015. "Multi-level predictive maintenance for multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 83-94.
    3. Olde Keizer, Minou C.A. & Flapper, Simme Douwe P. & Teunter, Ruud H., 2017. "Condition-based maintenance policies for systems with multiple dependent components: A review," European Journal of Operational Research, Elsevier, vol. 261(2), pages 405-420.
    4. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    5. Aizpurua, J.I. & Catterson, V.M. & Papadopoulos, Y. & Chiacchio, F. & D'Urso, D., 2017. "Supporting group maintenance through prognostics-enhanced dynamic dependability prediction," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 171-188.
    6. Li, Heping & Zhu, Wenjin & Dieulle, Laurence & Deloux, Estelle, 2022. "Condition-based maintenance strategies for stochastically dependent systems using Nested Lévy copulas," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    7. Do, Phuc & Assaf, Roy & Scarf, Phil & Iung, Benoit, 2019. "Modelling and application of condition-based maintenance for a two-component system with stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 182(C), pages 86-97.
    8. Lu, Biao & Zhou, Xiaojun, 2017. "Opportunistic preventive maintenance scheduling for serial-parallel multistage manufacturing systems with multiple streams of deterioration," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 116-127.
    9. Liu, Bin & Pandey, Mahesh D. & Wang, Xiaolin & Zhao, Xiujie, 2021. "A finite-horizon condition-based maintenance policy for a two-unit system with dependent degradation processes," European Journal of Operational Research, Elsevier, vol. 295(2), pages 705-717.
    10. Urbani, Michele & Brunelli, Matteo & Punkka, Antti, 2023. "An approach for bi-objective maintenance scheduling on a networked system with limited resources," European Journal of Operational Research, Elsevier, vol. 305(1), pages 101-113.
    11. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper, 2017. "Joint condition-based maintenance and inventory optimization for systems with multiple components," European Journal of Operational Research, Elsevier, vol. 257(1), pages 209-222.
    12. Vu, Hai Canh & Do, Phuc & Fouladirad, Mitra & Grall, Antoine, 2020. "Dynamic opportunistic maintenance planning for multi-component redundant systems with various types of opportunities," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    13. Wu, Tianyi & Yang, Li & Ma, Xiaobing & Zhang, Zihan & Zhao, Yu, 2020. "Dynamic maintenance strategy with iteratively updated group information," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    14. Zhang, Xiaohong & Zeng, Jianchao, 2017. "Joint optimization of condition-based opportunistic maintenance and spare parts provisioning policy in multiunit systems," European Journal of Operational Research, Elsevier, vol. 262(2), pages 479-498.
    15. Wang, Yukun & Li, Xiaopeng & Chen, Junyan & Liu, Yiliu, 2022. "A condition-based maintenance policy for multi-component systems subject to stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    16. Shi, Yue & Zhu, Weihang & Xiang, Yisha & Feng, Qianmei, 2020. "Condition-based maintenance optimization for multi-component systems subject to a system reliability requirement," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    17. Nguyen, Ho Si Hung & Do, Phuc & Vu, Hai-Canh & Iung, Benoit, 2019. "Dynamic maintenance grouping and routing for geographically dispersed production systems," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 392-404.
    18. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    19. Jiawen Hu & Zuhua Jiang & Haitao Liao, 2017. "Preventive maintenance of a batch production system under time-varying operational condition," International Journal of Production Research, Taylor & Francis Journals, vol. 55(19), pages 5681-5705, October.
    20. de Jonge, Bram & Klingenberg, Warse & Teunter, Ruud & Tinga, Tiedo, 2016. "Reducing costs by clustering maintenance activities for multiple critical units," Reliability Engineering and System Safety, Elsevier, vol. 145(C), pages 93-103.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:168:y:2017:i:c:p:249-261. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.