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Joint optimization of spare parts ordering and maintenance policies for multiple identical items subject to silent failures

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  • Panagiotidou, Sofia

Abstract

In this paper the joint maintenance and spare parts ordering problem for more than one identical operating items is studied. The operating items may suffer two types of silent failures: a minor failure, which results in item malfunctioning, and a major failure, which renders the item completely out-of-function. Inspections are periodically held to detect any failures and the inspected items are preventively maintained, repaired or replaced according to their condition. Two ordering policies are investigated to supply the necessary spare parts: a periodic review and a continuous review policy. The expected total maintenance and inventory cost per time unit is derived and the proposed models are optimized for real case data. In addition, the sensitivity of the proposed models is studied through numerical examples and the effect of some key problem characteristics on the optimal decisions is discussed.

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  • Panagiotidou, Sofia, 2014. "Joint optimization of spare parts ordering and maintenance policies for multiple identical items subject to silent failures," European Journal of Operational Research, Elsevier, vol. 235(1), pages 300-314.
    • Handle: RePEc:eee:ejores:v:235:y:2014:i:1:p:300-314
    DOI: 10.1016/j.ejor.2013.10.065
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    Cited by:

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    3. Azizi, Fariba & Salari, Nooshin, 2023. "A novel condition-based maintenance framework for parallel manufacturing systems based on bivariate birth/birth–death processes," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    4. Yan, Tao & Lei, Yaguo & Wang, Biao & Han, Tianyu & Si, Xiaosheng & Li, Naipeng, 2020. "Joint maintenance and spare parts inventory optimization for multi-unit systems considering imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    5. Sobhani, A. & Wahab, M.I.M. & Neumann, W.P., 2017. "Incorporating human factors-related performance variation in optimizing a serial system," European Journal of Operational Research, Elsevier, vol. 257(1), pages 69-83.
    6. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    7. Zahedi-Hosseini, Farhad & Scarf, Philip & Syntetos, Aris, 2017. "Joint optimisation of inspection maintenance and spare parts provisioning: a comparative study of inventory policies using simulation and survey data," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 306-316.
    8. Ramez Kian & Tolga Bektaş & Djamila Ouelhadj, 2019. "Optimal spare parts management for vessel maintenance scheduling," Annals of Operations Research, Springer, vol. 272(1), pages 323-353, January.
    9. Kenné, Jean-Pierre & Gharbi, Ali, 2018. "Production and replacement policies for a deteriorating manufacturing system under random demand and qualityAuthor-Name: Ouaret, Samir," European Journal of Operational Research, Elsevier, vol. 264(2), pages 623-636.
    10. Zheng, Meimei & Lin, Jie & Xia, Tangbin & Liu, Yu & Pan, Ershun, 2023. "Joint condition-based maintenance and spare provisioning policy for a K-out-of-N system with failures during inspection intervals," European Journal of Operational Research, Elsevier, vol. 308(3), pages 1220-1232.
    11. Zheng, Meimei & Ye, Hongqing & Wang, Dong & Pan, Ershun, 2021. "Joint Optimization of Condition-Based Maintenance and Spare Parts Orders for Multi-Unit Systems with Dual Sourcing," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    12. Ramin Moghaddass & Şeyda Ertekin, 2018. "Joint optimization of ordering and maintenance with condition monitoring data," Annals of Operations Research, Springer, vol. 263(1), pages 271-310, April.
    13. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    14. Sun, Mingyao & Ng, Chi To & Wu, Feng & Cheng, T.C.E., 2022. "Optimization of after-sales services with spare parts consumption and repairman travel," International Journal of Production Economics, Elsevier, vol. 244(C).
    15. Berrade, M.D. & Scarf, P.A. & Cavalcante, C.A.V., 2018. "Conditional inspection and maintenance of a system with two interacting components," European Journal of Operational Research, Elsevier, vol. 268(2), pages 533-544.
    16. Ba, Kader & Dellagi, Sofiene & Rezg, Nidhal & Erray, Walid, 2016. "Joint optimization of preventive maintenance and spare parts inventory for an optimal production plan with consideration of CO2 emission," Reliability Engineering and System Safety, Elsevier, vol. 149(C), pages 172-186.

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