IDEAS home Printed from https://ideas.repec.org/a/eee/jomega/v36y2008i4p609-618.html
   My bibliography  Save this article

Efficient formation of storage classes for warehouse storage location assignment: A simulated annealing approach

Author

Listed:
  • Muppani (Muppant), Venkata Reddy
  • Adil, Gajendra Kumar

Abstract

Class-based storage policy distributes products among a number of classes and for each class it reserves a region within the storage area. The procedures reported in the literature for formation of storage classes primarily consider order-picking cost ignoring storage-space cost. Moreover, in these procedures items are ordered on the basis of their cube per order index (COI), and items are then partitioned into classes maintaining this ordering. This excludes many possible product combinations in forming classes which may result in inferior solutions. In this paper, a simulated annealing algorithm (SAA) is developed to solve an integer programming model for class formation and storage assignment that considers all possible product combinations, storage-space cost and order-picking cost. Computational experience on randomly generated data sets and an industrial case shows that SAA gives superior results than the benchmark dynamic programming algorithm for class formation with COI ordering restriction.

Suggested Citation

  • Muppani (Muppant), Venkata Reddy & Adil, Gajendra Kumar, 2008. "Efficient formation of storage classes for warehouse storage location assignment: A simulated annealing approach," Omega, Elsevier, vol. 36(4), pages 609-618, August.
    • Handle: RePEc:eee:jomega:v:36:y:2008:i:4:p:609-618
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0305-0483(07)00076-X
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Kanet, John J & Ramirez, Richard Gonzalo, 1986. "Optimal stock picking decisions in automatic storage and retrieval systems," Omega, Elsevier, vol. 14(3), pages 239-244.
    2. Marc Goetschalckx & H. Donald Ratliff, 1990. "Shared Storage Policies Based on the Duration Stay of Unit Loads," Management Science, INFORMS, vol. 36(9), pages 1120-1132, September.
    3. Chen, Mu-Chen & Wu, Hsiao-Pin, 2005. "An association-based clustering approach to order batching considering customer demand patterns," Omega, Elsevier, vol. 33(4), pages 333-343, August.
    4. Meir J. Rosenblatt & Amit Eynan, 1989. "Note---Deriving the Optimal Boundaries for Class-Based Automatic Storage/Retrieval Systems," Management Science, INFORMS, vol. 35(12), pages 1519-1524, December.
    5. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2007. "Research on warehouse operation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 177(1), pages 1-21, February.
    6. Li, Suhong & Ragu-Nathan, Bhanu & Ragu-Nathan, T.S. & Subba Rao, S., 2006. "The impact of supply chain management practices on competitive advantage and organizational performance," Omega, Elsevier, vol. 34(2), pages 107-124, April.
    7. Cormier, Gilles & Gunn, Eldon A., 1992. "A review of warehouse models," European Journal of Operational Research, Elsevier, vol. 58(1), pages 3-13, April.
    8. Rouwenhorst, B. & Reuter, B. & Stockrahm, V. & van Houtum, G. J. & Mantel, R. J. & Zijm, W. H. M., 2000. "Warehouse design and control: Framework and literature review," European Journal of Operational Research, Elsevier, vol. 122(3), pages 515-533, May.
    9. Warren H. Hausman & Leroy B. Schwarz & Stephen C. Graves, 1976. "Optimal Storage Assignment in Automatic Warehousing Systems," Management Science, INFORMS, vol. 22(6), pages 629-638, February.
    10. Koulamas, C & Antony, SR & Jaen, R, 1994. "A survey of simulated annealing applications to operations research problems," Omega, Elsevier, vol. 22(1), pages 41-56, January.
    11. Wen, Ue-Pyng & Chang, Ding-Tsair, 1988. "Picking rules for a carousel conveyor in an automated warehouse," Omega, Elsevier, vol. 16(2), pages 145-151.
    12. Hassan, Mohsen M. D., 2000. "Toward re-engineering models and algorithms of facility layout," Omega, Elsevier, vol. 28(6), pages 711-723, December.
    13. Chen, Jeng-Fung, 2007. "A hybrid heuristic for the uncapacitated single allocation hub location problem," Omega, Elsevier, vol. 35(2), pages 211-220, April.
    14. Stephen C. Graves & Warren H. Hausman & Leroy B. Schwarz, 1977. "Storage-Retrieval Interleaving in Automatic Warehousing Systems," Management Science, INFORMS, vol. 23(9), pages 935-945, May.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Pan, Jason Chao-Hsien & Shih, Po-Hsun & Wu, Ming-Hung, 2015. "Order batching in a pick-and-pass warehousing system with group genetic algorithm," Omega, Elsevier, vol. 57(PB), pages 238-248.
    2. Chen, Gang & Feng, Haolin & Luo, Kaiyi & Tang, Yanli, 2021. "Retrieval-oriented storage relocation optimization of an automated storage and retrieval system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 155(C).
    3. Maniezzo, Vittorio & Boschetti, Marco A. & Gutjahr, Walter J., 2021. "Stochastic premarshalling of block stacking warehouses," Omega, Elsevier, vol. 102(C).
    4. Jaeseok Huh & Moon-jung Chae & Jonghun Park & Kwanho Kim, 2019. "A case-based reasoning approach to fast optimization of travel routes for large-scale AS/RSs," Journal of Intelligent Manufacturing, Springer, vol. 30(4), pages 1765-1778, April.
    5. Syam, Siddhartha S. & Côté, Murray J., 2010. "A location-allocation model for service providers with application to not-for-profit health care organizations," Omega, Elsevier, vol. 38(3-4), pages 157-166, June.
    6. Wang, Ning & Jin, Bo & Lim, Andrew, 2015. "Target-guided algorithms for the container pre-marshalling problem," Omega, Elsevier, vol. 53(C), pages 67-77.
    7. Vichitkunakorn, Panupong & Emde, Simon & Masae, Makusee & Glock, Christoph H. & Grosse, Eric H., 2024. "Locating charging stations and routing drones for efficient automated stocktaking," European Journal of Operational Research, Elsevier, vol. 316(3), pages 1129-1145.
    8. Correia, Isabel & Melo, Teresa & Saldanha-da-Gama, Francisco, 2012. "Comparing classical performance measures for a multi-period, two-echelon supply chain network design problem with sizing decisions," Technical Reports on Logistics of the Saarland Business School 1, Saarland University of Applied Sciences (htw saar), Saarland Business School.
    9. Zhang, Guoqing & Nishi, Tatsushi & Turner, Sarina D.O. & Oga, Keisuke & Li, Xindan, 2017. "An integrated strategy for a production planning and warehouse layout problem: Modeling and solution approaches," Omega, Elsevier, vol. 68(C), pages 85-94.
    10. Overholts II, Dale L. & Bell, John E. & Arostegui, Marvin A., 2009. "A location analysis approach for military maintenance scheduling with geographically dispersed service areas," Omega, Elsevier, vol. 37(4), pages 838-852, August.
    11. Silva, Allyson & Roodbergen, Kees Jan & Coelho, Leandro C. & Darvish, Maryam, 2022. "Estimating optimal ABC zone sizes in manual warehouses," International Journal of Production Economics, Elsevier, vol. 252(C).
    12. Glock, Christoph H. & Grosse, Eric H. & Abedinnia, Hamid & Emde, Simon, 2019. "An integrated model to improve ergonomic and economic performance in order picking by rotating pallets," European Journal of Operational Research, Elsevier, vol. 273(2), pages 516-534.
    13. Bell, John E. & Griffis, Stanley E. & Cunningham III, William A. & Eberlan, Jon A., 2011. "Location optimization of strategic alert sites for homeland defense," Omega, Elsevier, vol. 39(2), pages 151-158, April.
    14. Ene, Seval & Küçükoğlu, İlker & Aksoy, Aslı & Öztürk, Nursel, 2016. "A genetic algorithm for minimizing energy consumption in warehouses," Energy, Elsevier, vol. 114(C), pages 973-980.
    15. Bo Yan & Chang Yan & Feng Long & Xing-Chao Tan, 2018. "Multi-objective optimization of electronic product goods location assignment in stereoscopic warehouse based on adaptive genetic algorithm," Journal of Intelligent Manufacturing, Springer, vol. 29(6), pages 1273-1285, August.
    16. Zhang, Guoqing & Shang, Xiaoting & Alawneh, Fawzat & Yang, Yiqin & Nishi, Tatsushi, 2021. "Integrated production planning and warehouse storage assignment problem: An IoT assisted case," International Journal of Production Economics, Elsevier, vol. 234(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Roodbergen, Kees Jan & Vis, Iris F.A., 2009. "A survey of literature on automated storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 194(2), pages 343-362, April.
    2. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2010. "Research on warehouse design and performance evaluation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 203(3), pages 539-549, June.
    3. Muppani (Muppant), Venkata Reddy & Adil, Gajendra Kumar, 2008. "A branch and bound algorithm for class based storage location assignment," European Journal of Operational Research, Elsevier, vol. 189(2), pages 492-507, September.
    4. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2007. "Research on warehouse operation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 177(1), pages 1-21, February.
    5. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    6. Rouwenhorst, B. & Reuter, B. & Stockrahm, V. & van Houtum, G. J. & Mantel, R. J. & Zijm, W. H. M., 2000. "Warehouse design and control: Framework and literature review," European Journal of Operational Research, Elsevier, vol. 122(3), pages 515-533, May.
    7. Marcus Ang & Yun Fong Lim & Melvyn Sim, 2012. "Robust Storage Assignment in Unit-Load Warehouses," Management Science, INFORMS, vol. 58(11), pages 2114-2130, November.
    8. de Koster, M.B.M. & Le-Duc, T. & Roodbergen, K.J., 2006. "Design and Control of Warehouse Order Picking: a literature review," ERIM Report Series Research in Management ERS-2006-005-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    9. Ang, Marcus & Lim, Yun Fong, 2019. "How to optimize storage classes in a unit-load warehouse," European Journal of Operational Research, Elsevier, vol. 278(1), pages 186-201.
    10. Zhuxi Chen & Xiaoping Li & Jatinder N.D. Gupta, 2016. "Sequencing the storages and retrievals for flow-rack automated storage and retrieval systems with duration-of-stay storage policy," International Journal of Production Research, Taylor & Francis Journals, vol. 54(4), pages 984-998, February.
    11. Chen, Lu & Langevin, André & Riopel, Diane, 2011. "A tabu search algorithm for the relocation problem in a warehousing system," International Journal of Production Economics, Elsevier, vol. 129(1), pages 147-156, January.
    12. Yu, Y. & de Koster, M.B.M., 2009. "On the Suboptimality of Full Turnover-Based Storage," ERIM Report Series Research in Management ERS-2009-051-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    13. Robert A. Ruben & F. Robert Jacobs, 1999. "Batch Construction Heuristics and Storage Assignment Strategies for Walk/Ride and Pick Systems," Management Science, INFORMS, vol. 45(4), pages 575-596, April.
    14. Tian Liu & Xianhao Xu & Hu Qin & Andrew Lim, 2016. "Travel time analysis of the dual command cycle in the split-platform AS/RS with I/O dwell point policy," Flexible Services and Manufacturing Journal, Springer, vol. 28(3), pages 442-460, September.
    15. Guo, Xiaolong & Chen, Ran & Du, Shaofu & Yu, Yugang, 2021. "Storage assignment for newly arrived items in forward picking areas with limited open locations," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 151(C).
    16. Zapfel, Gunther & Wasner, Michael, 2006. "Warehouse sequencing in the steel supply chain as a generalized job shop model," International Journal of Production Economics, Elsevier, vol. 104(2), pages 482-501, December.
    17. Çağla Cergibozan & A. Serdar Tasan, 2019. "Order batching operations: an overview of classification, solution techniques, and future research," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 335-349, January.
    18. Laura Korbacher & Katrin Heßler & Stefan Irnich, 2023. "The Single Picker Routing Problem with Scattered Storage: Modeling and Evaluation of Routing and Storage Policies," Working Papers 2302, Gutenberg School of Management and Economics, Johannes Gutenberg-Universität Mainz.
    19. Zhang, Jingran & Onal, Sevilay & Das, Sanchoy, 2020. "The dynamic stocking location problem – Dispersing inventory in fulfillment warehouses with explosive storage," International Journal of Production Economics, Elsevier, vol. 224(C).
    20. Boysen, Nils & de Koster, René & Füßler, David, 2021. "The forgotten sons: Warehousing systems for brick-and-mortar retail chains," European Journal of Operational Research, Elsevier, vol. 288(2), pages 361-381.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:jomega:v:36:y:2008:i:4:p:609-618. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/375/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.