IDEAS home Printed from https://ideas.repec.org/a/taf/tprsxx/v54y2016i4p984-998.html
   My bibliography  Save this article

Sequencing the storages and retrievals for flow-rack automated storage and retrieval systems with duration-of-stay storage policy

Author

Listed:
  • Zhuxi Chen
  • Xiaoping Li
  • Jatinder N.D. Gupta

Abstract

Sequencing of storages and retrievals is an important topic in the automated storage and retrieval system (AS/RS), which largely influences the throughput performance and the operational cost of an AS/RS. In this paper, the problem of sequencing the storages and retrievals in a flow-rack AS/RS with duration-of-stay storage policy is analysed and a two-step heuristic called the grouping-matching method is proposed for minimising the total travel time of operations. The proposed grouping-matching method assigns unit-loads into groups in the grouping step and matches groups and bins of flow rack in the matching step. Two grouping heuristics are designed for the grouping step. The matching subproblem is formulated as an assignment to be solved. Simulation experiments are conducted to evaluate the effectiveness and efficiency of the grouping-matching method and the two grouping heuristics used for the grouping subproblem.

Suggested Citation

  • Zhuxi Chen & Xiaoping Li & Jatinder N.D. Gupta, 2016. "Sequencing the storages and retrievals for flow-rack automated storage and retrieval systems with duration-of-stay storage policy," International Journal of Production Research, Taylor & Francis Journals, vol. 54(4), pages 984-998, February.
  • Handle: RePEc:taf:tprsxx:v:54:y:2016:i:4:p:984-998
    DOI: 10.1080/00207543.2015.1035816
    as

    Download full text from publisher

    File URL: http://hdl.handle.net/10.1080/00207543.2015.1035816
    Download Restriction: Access to full text is restricted to subscribers.

    File URL: https://libkey.io/10.1080/00207543.2015.1035816?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Kuhn, Harold W., 2012. "A tale of three eras: The discovery and rediscovery of the Hungarian Method," European Journal of Operational Research, Elsevier, vol. 219(3), pages 641-651.
    2. Yugang Yu & René De Koster, 2012. "Sequencing heuristics for storing and retrieving unit loads in 3D compact automated warehousing systems," IISE Transactions, Taylor & Francis Journals, vol. 44(2), pages 69-87.
    3. Marcus Ang & Yun Fong Lim & Melvyn Sim, 2012. "Robust Storage Assignment in Unit-Load Warehouses," Management Science, INFORMS, vol. 58(11), pages 2114-2130, November.
    4. H. W. Kuhn, 2005. "The Hungarian method for the assignment problem," Naval Research Logistics (NRL), John Wiley & Sons, vol. 52(1), pages 7-21, February.
    5. Stephen C. Graves & Warren H. Hausman & Leroy B. Schwarz, 1977. "Storage-Retrieval Interleaving in Automatic Warehousing Systems," Management Science, INFORMS, vol. 23(9), pages 935-945, May.
    6. Marc Goetschalckx & H. Donald Ratliff, 1990. "Shared Storage Policies Based on the Duration Stay of Unit Loads," Management Science, INFORMS, vol. 36(9), pages 1120-1132, September.
    7. Meir J. Rosenblatt & Amit Eynan, 1989. "Note---Deriving the Optimal Boundaries for Class-Based Automatic Storage/Retrieval Systems," Management Science, INFORMS, vol. 35(12), pages 1519-1524, December.
    8. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    9. Ulrich W. Thonemann & Margaret L. Brandeau, 1998. "Note. Optimal Storage Assignment Policies for Automated Storage and Retrieval Systems with Stochastic Demands," Management Science, INFORMS, vol. 44(1), pages 142-148, January.
    10. Warren H. Hausman & Leroy B. Schwarz & Stephen C. Graves, 1976. "Optimal Storage Assignment in Automatic Warehousing Systems," Management Science, INFORMS, vol. 22(6), pages 629-638, February.
    11. Roodbergen, Kees Jan & Vis, Iris F.A., 2009. "A survey of literature on automated storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 194(2), pages 343-362, April.
    12. Kevin R. Gue & Byung Soo Kim, 2007. "Puzzle‐based storage systems," Naval Research Logistics (NRL), John Wiley & Sons, vol. 54(5), pages 556-567, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Lu Zhen & Jingwen Wu & Haolin Li & Zheyi Tan & Yingying Yuan, 2023. "Scheduling multiple types of equipment in an automated warehouse," Annals of Operations Research, Springer, vol. 322(2), pages 1119-1141, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ang, Marcus & Lim, Yun Fong, 2019. "How to optimize storage classes in a unit-load warehouse," European Journal of Operational Research, Elsevier, vol. 278(1), pages 186-201.
    2. Marcus Ang & Yun Fong Lim & Melvyn Sim, 2012. "Robust Storage Assignment in Unit-Load Warehouses," Management Science, INFORMS, vol. 58(11), pages 2114-2130, November.
    3. Yu, Y. & de Koster, M.B.M., 2009. "On the Suboptimality of Full Turnover-Based Storage," ERIM Report Series Research in Management ERS-2009-051-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    4. Roodbergen, Kees Jan & Vis, Iris F.A., 2009. "A survey of literature on automated storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 194(2), pages 343-362, April.
    5. Chen, Gang & Feng, Haolin & Luo, Kaiyi & Tang, Yanli, 2021. "Retrieval-oriented storage relocation optimization of an automated storage and retrieval system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 155(C).
    6. Azadeh, K. & de Koster, M.B.M. & Roy, D., 2017. "Robotized Warehouse Systems: Developments and Research Opportunities," ERIM Report Series Research in Management ERS-2017-009-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    7. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2010. "Research on warehouse design and performance evaluation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 203(3), pages 539-549, June.
    8. Tian Liu & Xianhao Xu & Hu Qin & Andrew Lim, 2016. "Travel time analysis of the dual command cycle in the split-platform AS/RS with I/O dwell point policy," Flexible Services and Manufacturing Journal, Springer, vol. 28(3), pages 442-460, September.
    9. Guo, Xiaolong & Chen, Ran & Du, Shaofu & Yu, Yugang, 2021. "Storage assignment for newly arrived items in forward picking areas with limited open locations," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 151(C).
    10. Nima Zaerpour & Yugang Yu & René de Koster, 2017. "Small is Beautiful: A Framework for Evaluating and Optimizing Live-Cube Compact Storage Systems," Transportation Science, INFORMS, vol. 51(1), pages 34-51, February.
    11. Kaveh Azadeh & René De Koster & Debjit Roy, 2019. "Robotized and Automated Warehouse Systems: Review and Recent Developments," Transportation Science, INFORMS, vol. 53(4), pages 917-945, July.
    12. Amir Hossein Gharehgozli & Yugang Yu & Xiandong Zhang & René de Koster, 2017. "Polynomial Time Algorithms to Minimize Total Travel Time in a Two-Depot Automated Storage/Retrieval System," Transportation Science, INFORMS, vol. 51(1), pages 19-33, February.
    13. Li, Xiaowei & Hua, Guowei & Huang, Anqiang & Sheu, Jiuh-Biing & Cheng, T.C.E. & Huang, Fengquan, 2020. "Storage assignment policy with awareness of energy consumption in the Kiva mobile fulfilment system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 144(C).
    14. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    15. Mirzaei, Masoud & Zaerpour, Nima & de Koster, René, 2021. "The impact of integrated cluster-based storage allocation on parts-to-picker warehouse performance," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 146(C).
    16. Rouwenhorst, B. & Reuter, B. & Stockrahm, V. & van Houtum, G. J. & Mantel, R. J. & Zijm, W. H. M., 2000. "Warehouse design and control: Framework and literature review," European Journal of Operational Research, Elsevier, vol. 122(3), pages 515-533, May.
    17. Chen, Lu & Langevin, André & Riopel, Diane, 2011. "A tabu search algorithm for the relocation problem in a warehousing system," International Journal of Production Economics, Elsevier, vol. 129(1), pages 147-156, January.
    18. Muppani (Muppant), Venkata Reddy & Adil, Gajendra Kumar, 2008. "Efficient formation of storage classes for warehouse storage location assignment: A simulated annealing approach," Omega, Elsevier, vol. 36(4), pages 609-618, August.
    19. Subir S. Rao & Gajendra K. Adil, 2017. "Analytical models for a new turnover-based hybrid storage policy in unit-load warehouses," International Journal of Production Research, Taylor & Francis Journals, vol. 55(2), pages 327-346, January.
    20. Muppani (Muppant), Venkata Reddy & Adil, Gajendra Kumar, 2008. "A branch and bound algorithm for class based storage location assignment," European Journal of Operational Research, Elsevier, vol. 189(2), pages 492-507, September.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:taf:tprsxx:v:54:y:2016:i:4:p:984-998. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Longhurst (email available below). General contact details of provider: http://www.tandfonline.com/TPRS20 .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.