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Shared Storage Policies Based on the Duration Stay of Unit Loads

Author

Listed:
  • Marc Goetschalckx

    (School of Industrial and Systems Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332)

  • H. Donald Ratliff

    (School of Industrial and Systems Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332)

Abstract

This paper addresses duration-of-stay-based shared storage policies for a unit load warehouse. We show that, for single command storage and retrieval, shared storage policies based on duration of stay of individual unit loads have the potential to significantly decrease travel time. An optimal storage policy with respect to travel time and storage space is developed for systems with balanced input and output. Based on the same principles, two heuristic policies are developed for more complex systems. Simulation results are provided which compare travel times for dedicated storage, random storage, turnover-based storage classes, and duration-of-stay-based storage classes.

Suggested Citation

  • Marc Goetschalckx & H. Donald Ratliff, 1990. "Shared Storage Policies Based on the Duration Stay of Unit Loads," Management Science, INFORMS, vol. 36(9), pages 1120-1132, September.
    • Handle: RePEc:inm:ormnsc:v:36:y:1990:i:9:p:1120-1132
    DOI: 10.1287/mnsc.36.9.1120
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    Cited by:

    1. Cordeau, Jean-François & Laporte, Gilbert & Moccia, Luigi & Sorrentino, Gregorio, 2011. "Optimizing yard assignment in an automotive transshipment terminal," European Journal of Operational Research, Elsevier, vol. 215(1), pages 149-160, November.
    2. Kovács, András, 2011. "Optimizing the storage assignment in a warehouse served by milkrun logistics," International Journal of Production Economics, Elsevier, vol. 133(1), pages 312-318, September.
    3. Robert A. Ruben & F. Robert Jacobs, 1999. "Batch Construction Heuristics and Storage Assignment Strategies for Walk/Ride and Pick Systems," Management Science, INFORMS, vol. 45(4), pages 575-596, April.
    4. Ang, Marcus & Lim, Yun Fong, 2019. "How to optimize storage classes in a unit-load warehouse," European Journal of Operational Research, Elsevier, vol. 278(1), pages 186-201.
    5. Bortolini, Marco & Faccio, Maurizio & Gamberi, Mauro & Manzini, Riccardo, 2015. "Diagonal cross-aisles in unit load warehouses to increase handling performance," International Journal of Production Economics, Elsevier, vol. 170(PC), pages 838-849.
    6. Zhuxi Chen & Xiaoping Li & Jatinder N.D. Gupta, 2016. "Sequencing the storages and retrievals for flow-rack automated storage and retrieval systems with duration-of-stay storage policy," International Journal of Production Research, Taylor & Francis Journals, vol. 54(4), pages 984-998, February.
    7. Rouwenhorst, B. & Reuter, B. & Stockrahm, V. & van Houtum, G. J. & Mantel, R. J. & Zijm, W. H. M., 2000. "Warehouse design and control: Framework and literature review," European Journal of Operational Research, Elsevier, vol. 122(3), pages 515-533, May.
    8. Nima Zaerpour & Yugang Yu & René de Koster, 2017. "Small is Beautiful: A Framework for Evaluating and Optimizing Live-Cube Compact Storage Systems," Transportation Science, INFORMS, vol. 51(1), pages 34-51, February.
    9. Chen, Lu & Langevin, André & Riopel, Diane, 2011. "A tabu search algorithm for the relocation problem in a warehousing system," International Journal of Production Economics, Elsevier, vol. 129(1), pages 147-156, January.
    10. Muppani (Muppant), Venkata Reddy & Adil, Gajendra Kumar, 2008. "Efficient formation of storage classes for warehouse storage location assignment: A simulated annealing approach," Omega, Elsevier, vol. 36(4), pages 609-618, August.
    11. Zhang, Jingran & Onal, Sevilay & Das, Sanchoy, 2020. "The dynamic stocking location problem – Dispersing inventory in fulfillment warehouses with explosive storage," International Journal of Production Economics, Elsevier, vol. 224(C).
    12. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2010. "Research on warehouse design and performance evaluation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 203(3), pages 539-549, June.
    13. Muppani (Muppant), Venkata Reddy & Adil, Gajendra Kumar, 2008. "A branch and bound algorithm for class based storage location assignment," European Journal of Operational Research, Elsevier, vol. 189(2), pages 492-507, September.
    14. Guo, Xiaolong & Chen, Ran & Du, Shaofu & Yu, Yugang, 2021. "Storage assignment for newly arrived items in forward picking areas with limited open locations," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 151(C).
    15. Marcus Ang & Yun Fong Lim & Melvyn Sim, 2012. "Robust Storage Assignment in Unit-Load Warehouses," Management Science, INFORMS, vol. 58(11), pages 2114-2130, November.
    16. Robert J. Batt & Santiago Gallino, 2019. "Finding a Needle in a Haystack: The Effects of Searching and Learning on Pick-Worker Performance," Management Science, INFORMS, vol. 67(6), pages 2624-2645, June.
    17. Roodbergen, Kees Jan & Vis, Iris F.A., 2009. "A survey of literature on automated storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 194(2), pages 343-362, April.
    18. Kim, Kap Hwan & Park, Kang Tae, 2003. "A note on a dynamic space-allocation method for outbound containers," European Journal of Operational Research, Elsevier, vol. 148(1), pages 92-101, July.
    19. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2007. "Research on warehouse operation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 177(1), pages 1-21, February.
    20. Pfrommer, Jakob & Meyer, Anne & Tierney, Kevin, 2024. "Solving the unit-load pre-marshalling problem in block stacking storage systems with multiple access directions," European Journal of Operational Research, Elsevier, vol. 313(3), pages 1054-1071.
    21. Zapfel, Gunther & Wasner, Michael, 2006. "Warehouse sequencing in the steel supply chain as a generalized job shop model," International Journal of Production Economics, Elsevier, vol. 104(2), pages 482-501, December.
    22. Ashayeri, J. & Strijbosch, L.W.G. & Jacobs, E. & van Asten, L., 1998. "Redesigning storage assignment and order-picking policies of a miniload AS/RS system : A case study," Other publications TiSEM 0cdf52f1-4b2f-4580-9809-f, Tilburg University, School of Economics and Management.

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    Keywords

    inventory/production; materials handling;

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