IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v72y2014icp159-167.html
   My bibliography  Save this article

Fluid selection of Organic Rankine Cycle for low-temperature waste heat recovery based on thermal optimization

Author

Listed:
  • Cataldo, Filippo
  • Mastrullo, Rita
  • Mauro, Alfonso William
  • Vanoli, Giuseppe Peter

Abstract

The purpose of the present paper is to propose a methodology for the fluid selection of an Organic Rankine Cycle for low-temperature waste heat recovery. The selection of an optimal working fluid is carried out by an optimization process, using the Genetic Algorithm. Three decision variables are considered: the working fluid, the evaporation temperature and the condensation temperature. These variables are subjected to some constraints that take into account the good operation of the heat exchangers and the expander. The defect of efficiency and the total heat exchange area per unit of power output are selected as the objective functions to be minimized. The heat recovery is made possible by a hot water source, which assumes inlet temperatures of 100 °C and 150 °C. The water mass flow rate is fixed to 1.0 kg/s. The results show that fluids with low value of critical temperature, like Novec649, RE347mcc, R245fa, optimize the defect of efficiency, whilst, in order to minimize the total heat exchange area per unit of power output, fluids with high value of thermal conductivity and latent heat of vaporization must be selected. This work offers a tool to selected an optimal working fluid, among all possible candidates, for this type of applications.

Suggested Citation

  • Cataldo, Filippo & Mastrullo, Rita & Mauro, Alfonso William & Vanoli, Giuseppe Peter, 2014. "Fluid selection of Organic Rankine Cycle for low-temperature waste heat recovery based on thermal optimization," Energy, Elsevier, vol. 72(C), pages 159-167.
    • Handle: RePEc:eee:energy:v:72:y:2014:i:c:p:159-167
    DOI: 10.1016/j.energy.2014.05.019
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544214005684
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2014.05.019?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Pierobon, Leonardo & Nguyen, Tuong-Van & Larsen, Ulrik & Haglind, Fredrik & Elmegaard, Brian, 2013. "Multi-objective optimization of organic Rankine cycles for waste heat recovery: Application in an offshore platform," Energy, Elsevier, vol. 58(C), pages 538-549.
    2. Wang, Jiangfeng & Yan, Zhequan & Wang, Man & Ma, Shaolin & Dai, Yiping, 2013. "Thermodynamic analysis and optimization of an (organic Rankine cycle) ORC using low grade heat source," Energy, Elsevier, vol. 49(C), pages 356-365.
    3. Wang, Dongxiang & Ling, Xiang & Peng, Hao & Liu, Lin & Tao, LanLan, 2013. "Efficiency and optimal performance evaluation of organic Rankine cycle for low grade waste heat power generation," Energy, Elsevier, vol. 50(C), pages 343-352.
    4. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    5. Yamada, Noboru & Mohamad, Md Nor Anuar & Kien, Trinh Trung, 2012. "Study on thermal efficiency of low- to medium-temperature organic Rankine cycles using HFO−1234yf," Renewable Energy, Elsevier, vol. 41(C), pages 368-375.
    6. Larsen, Ulrik & Pierobon, Leonardo & Haglind, Fredrik & Gabrielii, Cecilia, 2013. "Design and optimisation of organic Rankine cycles for waste heat recovery in marine applications using the principles of natural selection," Energy, Elsevier, vol. 55(C), pages 803-812.
    7. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    8. Chen, Qicheng & Xu, Jinliang & Chen, Hongxia, 2012. "A new design method for Organic Rankine Cycles with constraint of inlet and outlet heat carrier fluid temperatures coupling with the heat source," Applied Energy, Elsevier, vol. 98(C), pages 562-573.
    9. He, Chao & Liu, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2012. "The optimal evaporation temperature and working fluids for subcritical organic Rankine cycle," Energy, Elsevier, vol. 38(1), pages 136-143.
    10. Tian, Hua & Shu, Gequn & Wei, Haiqiao & Liang, Xingyu & Liu, Lina, 2012. "Fluids and parameters optimization for the organic Rankine cycles (ORCs) used in exhaust heat recovery of Internal Combustion Engine (ICE)," Energy, Elsevier, vol. 47(1), pages 125-136.
    11. Borsukiewicz-Gozdur, Aleksandra, 2013. "Exergy analysis for maximizing power of organic Rankine cycle power plant driven by open type energy source," Energy, Elsevier, vol. 62(C), pages 73-81.
    12. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    2. Assunta Andreozzi & Marcello Iasiello & Claudio Tucci, 2021. "Numerical Investigation of a Phase Change Material Including Natural Convection Effects," Energies, MDPI, vol. 14(2), pages 1-18, January.
    3. Gómez Aláez, S.L. & Bombarda, P. & Invernizzi, C.M. & Iora, P. & Silva, P., 2015. "Evaluation of ORC modules performance adopting commercial plastic heat exchangers," Applied Energy, Elsevier, vol. 154(C), pages 882-890.
    4. Lee, Ung & Jeon, Jeongwoo & Han, Chonghun & Lim, Youngsub, 2017. "Superstructure based techno-economic optimization of the organic rankine cycle using LNG cryogenic energy," Energy, Elsevier, vol. 137(C), pages 83-94.
    5. Li, Pengcheng & Cao, Qing & Li, Jing & Wang, Yandong & Pei, Gang & Gao, Cai & Zhao, Hongling & Liu, Xunfen, 2020. "Effect of regenerator on the direct steam generation solar power system characterized by prolonged thermal storage and stable power conversion," Renewable Energy, Elsevier, vol. 159(C), pages 1099-1116.
    6. Sung, Taehong & Yun, Eunkoo & Kim, Hyun Dong & Yoon, Sang Youl & Choi, Bum Seog & Kim, Kuisoon & Kim, Jangmok & Jung, Yang Beom & Kim, Kyung Chun, 2016. "Performance characteristics of a 200-kW organic Rankine cycle system in a steel processing plant," Applied Energy, Elsevier, vol. 183(C), pages 623-635.
    7. Pengcheng Li & Chengxing Shu & Jing Li & Yandong Wang & Yanxin Chen & Xiao Ren & Desuan Jie & Xunfen Liu, 2023. "Thermodynamic Investigation and Economic Evaluation of a High-Temperature Triple Organic Rankine Cycle System," Energies, MDPI, vol. 16(23), pages 1-25, November.
    8. Li, Pengcheng & Cao, Qing & Li, Jing & Lin, Haiwei & Wang, Yandong & Gao, Guangtao & Pei, Gang & Jie, Desuan & Liu, Xunfen, 2021. "An innovative approach to recovery of fluctuating industrial exhaust heat sources using cascade Rankine cycle and two-stage accumulators," Energy, Elsevier, vol. 228(C).
    9. Kim, Kyeongsu & Lee, Ung & Kim, Changsoo & Han, Chonghun, 2015. "Design and optimization of cascade organic Rankine cycle for recovering cryogenic energy from liquefied natural gas using binary working fluid," Energy, Elsevier, vol. 88(C), pages 304-313.
    10. Xu, Heng & Gao, Naiping & Zhu, Tong, 2016. "Investigation on the fluid selection and evaporation parametric optimization for sub- and supercritical organic Rankine cycle," Energy, Elsevier, vol. 96(C), pages 59-68.
    11. Yi, Zhitong & Luo, Xianglong & Chen, Jianyong & Chen, Ying, 2017. "Mathematical modelling and optimization of a liquid separation condenser-based organic Rankine cycle used in waste heat utilization," Energy, Elsevier, vol. 139(C), pages 916-934.
    12. Andrea Colantoni & Mauro Villarini & Vera Marcantonio & Francesco Gallucci & Massimo Cecchini, 2019. "Performance Analysis of a Small-Scale ORC Trigeneration System Powered by the Combustion of Olive Pomace," Energies, MDPI, vol. 12(12), pages 1-12, June.
    13. Li, Pengcheng & Lin, Haiwei & Li, Jing & Cao, Qing & Wang, Yandong & Pei, Gang & Jie, Desuan & Zhao, Zilong, 2022. "Analysis of a direct vapor generation system using cascade steam-organic Rankine cycle and two-tank oil storage," Energy, Elsevier, vol. 257(C).
    14. Eyidogan, Muharrem & Canka Kilic, Fatma & Kaya, Durmus & Coban, Volkan & Cagman, Selman, 2016. "Investigation of Organic Rankine Cycle (ORC) technologies in Turkey from the technical and economic point of view," Renewable and Sustainable Energy Reviews, Elsevier, vol. 58(C), pages 885-895.
    15. Li, Jing & Li, Pengcheng & Gao, Guangtao & Pei, Gang & Su, Yuehong & Ji, Jie, 2017. "Thermodynamic and economic investigation of a screw expander-based direct steam generation solar cascade Rankine cycle system using water as thermal storage fluid," Applied Energy, Elsevier, vol. 195(C), pages 137-151.
    16. Brignoli, Riccardo & Brown, J. Steven, 2015. "Organic Rankine cycle model for well-described and not-so-well-described working fluids," Energy, Elsevier, vol. 86(C), pages 93-104.
    17. Li, Jing & Alvi, Jahan Zeb & Pei, Gang & Su, Yuehong & Li, Pengcheng & Gao, Guangtao & Ji, Jie, 2016. "Modelling of organic Rankine cycle efficiency with respect to the equivalent hot side temperature," Energy, Elsevier, vol. 115(P1), pages 668-683.
    18. Boukelia, T.E. & Arslan, O. & Djimli, S. & Kabar, Y., 2023. "ORC fluids selection for a bottoming binary geothermal power plant integrated with a CSP plant," Energy, Elsevier, vol. 265(C).
    19. Chang, Huawei & Wan, Zhongmin & Zheng, Yao & Chen, Xi & Shu, Shuiming & Tu, Zhengkai & Chan, Siew Hwa & Chen, Rui & Wang, Xiaodong, 2017. "Energy- and exergy-based working fluid selection and performance analysis of a high-temperature PEMFC-based micro combined cooling heating and power system," Applied Energy, Elsevier, vol. 204(C), pages 446-458.
    20. Wang, Enhua & Zhang, Hongguang & Fan, Boyuan & Ouyang, Minggao & Yang, Kai & Yang, Fuyuan & Li, Xiaojuan & Wang, Zhen, 2015. "3D numerical analysis of exhaust flow inside a fin-and-tube evaporator used in engine waste heat recovery," Energy, Elsevier, vol. 82(C), pages 800-812.
    21. Li, Pengcheng & Ye, Jing & Li, Jing & Wang, Yandong & Jiang, Xiaobin & Qian, Tongle & Pei, Gang & Liu, Xunfen, 2023. "Thermodynamic and techno-economic analysis of a direct thermal oil vaporization solar power system," Energy, Elsevier, vol. 282(C).
    22. Dokl, Monika & Gomilšek, Rok & Čuček, Lidija & Abikoye, Ben & Kravanja, Zdravko, 2022. "Maximizing the power output and net present value of organic Rankine cycle: Application to aluminium industry," Energy, Elsevier, vol. 239(PE).
    23. Y., Nandakishora & Sahoo, Ranjit K. & S., Murugan & Gu, Sai, 2023. "4E analysis of the cryogenic CO2 separation process integrated with waste heat recovery," Energy, Elsevier, vol. 278(PA).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. He, Chao & Liu, Chao & Zhou, Mengtong & Xie, Hui & Xu, Xiaoxiao & Wu, Shuangying & Li, Yourong, 2014. "A new selection principle of working fluids for subcritical organic Rankine cycle coupling with different heat sources," Energy, Elsevier, vol. 68(C), pages 283-291.
    2. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    3. Larsen, Ulrik & Pierobon, Leonardo & Wronski, Jorrit & Haglind, Fredrik, 2014. "Multiple regression models for the prediction of the maximum obtainable thermal efficiency of organic Rankine cycles," Energy, Elsevier, vol. 65(C), pages 503-510.
    4. Li, Jing & Alvi, Jahan Zeb & Pei, Gang & Su, Yuehong & Li, Pengcheng & Gao, Guangtao & Ji, Jie, 2016. "Modelling of organic Rankine cycle efficiency with respect to the equivalent hot side temperature," Energy, Elsevier, vol. 115(P1), pages 668-683.
    5. Zhu, Sipeng & Deng, Kangyao & Qu, Shuan, 2013. "Energy and exergy analyses of a bottoming Rankine cycle for engine exhaust heat recovery," Energy, Elsevier, vol. 58(C), pages 448-457.
    6. Mondejar, M.E. & Andreasen, J.G. & Pierobon, L. & Larsen, U. & Thern, M. & Haglind, F., 2018. "A review of the use of organic Rankine cycle power systems for maritime applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 126-151.
    7. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    8. Xu, Heng & Gao, Naiping & Zhu, Tong, 2016. "Investigation on the fluid selection and evaporation parametric optimization for sub- and supercritical organic Rankine cycle," Energy, Elsevier, vol. 96(C), pages 59-68.
    9. Javanshir, Alireza & Sarunac, Nenad, 2017. "Thermodynamic analysis of a simple Organic Rankine Cycle," Energy, Elsevier, vol. 118(C), pages 85-96.
    10. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    11. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    12. Zhao, Li & Bao, Junjiang, 2014. "Thermodynamic analysis of organic Rankine cycle using zeotropic mixtures," Applied Energy, Elsevier, vol. 130(C), pages 748-756.
    13. Steven Lecompte & Sanne Lemmens & Henk Huisseune & Martijn Van den Broek & Michel De Paepe, 2015. "Multi-Objective Thermo-Economic Optimization Strategy for ORCs Applied to Subcritical and Transcritical Cycles for Waste Heat Recovery," Energies, MDPI, vol. 8(4), pages 1-28, April.
    14. Li, You-Rong & Wang, Xiao-Qiong & Li, Xiao-Ping & Wang, Jian-Ning, 2014. "Performance analysis of a novel power/refrigerating combined-system driven by the low-grade waste heat using different refrigerants," Energy, Elsevier, vol. 73(C), pages 543-553.
    15. Long, R. & Bao, Y.J. & Huang, X.M. & Liu, W., 2014. "Exergy analysis and working fluid selection of organic Rankine cycle for low grade waste heat recovery," Energy, Elsevier, vol. 73(C), pages 475-483.
    16. Eveloy, Valérie & Rodgers, Peter & Qiu, Linyue, 2016. "Performance investigation of a power, heating and seawater desalination poly-generation scheme in an off-shore oil field," Energy, Elsevier, vol. 98(C), pages 26-39.
    17. Feng, Yongqiang & Zhang, Yaning & Li, Bingxi & Yang, Jinfu & Shi, Yang, 2015. "Sensitivity analysis and thermoeconomic comparison of ORCs (organic Rankine cycles) for low temperature waste heat recovery," Energy, Elsevier, vol. 82(C), pages 664-677.
    18. Zhai, Huixing & An, Qingsong & Shi, Lin & Lemort, Vincent & Quoilin, Sylvain, 2016. "Categorization and analysis of heat sources for organic Rankine cycle systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 790-805.
    19. Kim, Dong Kyu & Lee, Ji Sung & Kim, Jinwoo & Kim, Mo Se & Kim, Min Soo, 2017. "Parametric study and performance evaluation of an organic Rankine cycle (ORC) system using low-grade heat at temperatures below 80°C," Applied Energy, Elsevier, vol. 189(C), pages 55-65.
    20. Yi, Zhitong & Luo, Xianglong & Chen, Jianyong & Chen, Ying, 2017. "Mathematical modelling and optimization of a liquid separation condenser-based organic Rankine cycle used in waste heat utilization," Energy, Elsevier, vol. 139(C), pages 916-934.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:72:y:2014:i:c:p:159-167. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.