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Multi-channel heat exchanger-reactor using arborescent distributors: A characterization study of fluid distribution, heat exchange performance and exothermic reaction

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  • Guo, Xiaofeng
  • Fan, Yilin
  • Luo, Lingai

Abstract

A multi-functional heat exchanger-reactor comprising arborescent (tree-like) distributors and collector, 16 mini-channels in parallel and T-mixers is introduced in this paper. Flow distribution property, pressure drop and heat exchange performance of proposed heat exchanger-reactor are tested and discussed. Firstly, flow distribution uniformity is characterized by CFD simulation and then qualitatively confirmed by visualization experiment. Results show that for total flowrates ranging from 5 mL s−1 to 20 mL s−1, good distribution uniformity is obtained, with maximum flowrate deviation less than 10%. Then, experiments of heat exchange between hot and cold water are carried out. High values of overall heat transfer coefficient ranging from 2000 to 5000 W m−2 °C−1 are obtained under our working conditions. The volumetric heat exchange capability (UA/V) is found to be around 200 kW m−3 °C−1, showing a high heat exchange capability with compact design. The roles of end-effect and non-established flow are discussed and are supposed to be responsible for efficient heat transfer. Finally a typical fast exothermic reaction, neutralization between acid and basic solutions, is carried out to test the thermal control capability of the studied heat exchanger-reactor. Results indicate that isothermal condition could be realized by circulating appropriate flowrate of coolant through the heat exchanger.

Suggested Citation

  • Guo, Xiaofeng & Fan, Yilin & Luo, Lingai, 2014. "Multi-channel heat exchanger-reactor using arborescent distributors: A characterization study of fluid distribution, heat exchange performance and exothermic reaction," Energy, Elsevier, vol. 69(C), pages 728-741.
    • Handle: RePEc:eee:energy:v:69:y:2014:i:c:p:728-741
    DOI: 10.1016/j.energy.2014.03.069
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    References listed on IDEAS

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