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New insights to implement heat transfer intensification for shell and tube heat exchangers

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  • Pan, Ming
  • Jamaliniya, Sara
  • Smith, Robin
  • Bulatov, Igor
  • Gough, Martin
  • Higley, Tom
  • Droegemueller, Peter

Abstract

Heat transfer intensification for shell and tube heat exchangers is an efficient technique to increase energy saving when retrofitting heat exchanger networks (HENs). Such intensification has been widely studied in the process industry in recent years from the point of view of individual heat exchangers. By implementing intensified techniques in existing exchangers, higher heat transfer coefficients can be achieved, leading to higher heat exchange duties in the existing matches, which can improve the overall energy recovery without the necessity to change the HEN configurations [1–3]. The conventional intensification techniques include tube-side enhancements (internal tube fins, twisted-tape inserts, and coiled-wire inserts), and shell-side enhancements (external tube fins, and helical baffles). Combining several enhancement techniques can achieve higher energy saving compared with single technique implementing. However, existing papers rarely considered different intensification techniques in the same case to compare their performances and examine combinations. It is difficult to identify which intensification technique is more suitable in a certain exchanger, or which combinations of intensification techniques are expected to contribute the most positively to the compound augmentation. Thus, this paper focuses on the recent advances on tube-side and shell-side enhancement techniques, and investigates their performances to obtain substantial economic benefits in intensified heat exchangers.

Suggested Citation

  • Pan, Ming & Jamaliniya, Sara & Smith, Robin & Bulatov, Igor & Gough, Martin & Higley, Tom & Droegemueller, Peter, 2013. "New insights to implement heat transfer intensification for shell and tube heat exchangers," Energy, Elsevier, vol. 57(C), pages 208-221.
    • Handle: RePEc:eee:energy:v:57:y:2013:i:c:p:208-221
    DOI: 10.1016/j.energy.2013.01.017
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    References listed on IDEAS

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    1. Soltani, Hadi & Shafiei, Sirous, 2011. "Heat exchanger networks retrofit with considering pressure drop by coupling genetic algorithm with LP (linear programming) and ILP (integer linear programming) methods," Energy, Elsevier, vol. 36(5), pages 2381-2391.
    2. Pan, Ming & Smith, Robin & Bulatov, Igor, 2013. "A novel optimization approach of improving energy recovery in retrofitting heat exchanger network with exchanger details," Energy, Elsevier, vol. 57(C), pages 188-200.
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    4. Rašković, Predrag & Stoiljković, Sreten, 2009. "Pinch design method in the case of a limited number of process streams," Energy, Elsevier, vol. 34(5), pages 593-612.
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    Cited by:

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    6. Tahouni, Nassim & Khoshchehreh, Rezvaneh & Panjeshahi, M. Hassan, 2014. "Debottlenecking of condensate stabilization unit in a gas refinery," Energy, Elsevier, vol. 77(C), pages 742-751.
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    10. Zhang, B.J. & Li, J. & Zhang, Z.L. & Wang, K. & Chen, Q.L., 2016. "Simultaneous design of heat exchanger network for heat integration using hot direct discharges/feeds between process plants," Energy, Elsevier, vol. 109(C), pages 400-411.
    11. Ravanbakhsh, Mohammad & Gholizadeh, Mohammad & Rezapour, Mojtaba, 2023. "3E thermodynamic modeling and optimization a novel of ARS-CPVT with the effect of inserting a turbulator in the solar collector," Renewable Energy, Elsevier, vol. 209(C), pages 591-607.
    12. Sheikholeslami, M. & Ganji, D.D., 2016. "Heat transfer enhancement in an air to water heat exchanger with discontinuous helical turbulators; experimental and numerical studies," Energy, Elsevier, vol. 116(P1), pages 341-352.
    13. Li, Zhouhang & Zhai, Yuling & Li, Kongzhai & Wang, Hua & Lu, Junfu, 2016. "A quantitative study on the interaction between curvature and buoyancy effects in helically coiled heat exchangers of supercritical CO2 Rankine cycles," Energy, Elsevier, vol. 116(P1), pages 661-676.
    14. Akpomiemie, Mary O. & Smith, Robin, 2018. "Cost-effective strategy for heat exchanger network retrofit," Energy, Elsevier, vol. 146(C), pages 82-97.
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    16. Pan, Ming & Bulatov, Igor & Smith, Robin, 2016. "Improving heat recovery in retrofitting heat exchanger networks with heat transfer intensification, pressure drop constraint and fouling mitigation," Applied Energy, Elsevier, vol. 161(C), pages 611-626.

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