IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v282y2023ics036054422302412x.html
   My bibliography  Save this article

Optimization of a novel impulse gas turbine nozzle and blades design utilizing Taguchi method for micro-scale power generation

Author

Listed:
  • Liaw, Kim Leong
  • Kurnia, Jundika C.
  • Lai, Wen Kang
  • Ong, Khai Chuin
  • Zar, Muhammad Aliff B. Mohd Ali
  • Muhammad, M. Fadhli B.
  • Firmansyah,

Abstract

This study is conducted to optimize the nozzle and blade of a compact non-combustion impulse gas turbine driven by the pressurized gas line with Computational Fluid Dynamics (CFD) approach and Taguchi method. For nozzle, throat diameter, nozzle inlet and outlet diameter and convergent-divergent length were investigated. Meanwhile, number of blades, blade radius, blade curvature angle, blade thickness and surface roughness were evaluated for blade. An L25 orthogonal array was chosen for both optimizations. Once optimized, the corresponding operating envelope was identified and compared against the original turbine. When operating at flow rate of 1.2MMSCFD and pressure of 69 bar, the turbine with optimized nozzle produces a maximum power output of 4383.59W at 5500 rpm, while with optimized blades produce 2058.64W at 5000 rpm. Combining optimized nozzle and blades produced 4928.64W at 6000 rpm. These produced powers are significantly higher than the original turbine maximum power of 1743.81W at 4500 rpm. This indicates potential performance enhancement of the turbine by optimizing its blade and nozzle geometry which is useful for its implementation on the offshore platform. To fully utilize this potential enhancement, the electric generator attached to the turbine shall be fine-tuned to have peak power at the optimum rpm band of the optimized turbine.

Suggested Citation

  • Liaw, Kim Leong & Kurnia, Jundika C. & Lai, Wen Kang & Ong, Khai Chuin & Zar, Muhammad Aliff B. Mohd Ali & Muhammad, M. Fadhli B. & Firmansyah,, 2023. "Optimization of a novel impulse gas turbine nozzle and blades design utilizing Taguchi method for micro-scale power generation," Energy, Elsevier, vol. 282(C).
    • Handle: RePEc:eee:energy:v:282:y:2023:i:c:s036054422302412x
    DOI: 10.1016/j.energy.2023.129018
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054422302412X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2023.129018?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Nguyen, Tuong-Van & Barbosa, Yuri M. & da Silva, Julio A.M. & de Oliveira Junior, Silvio, 2019. "A novel methodology for the design and optimisation of oil and gas offshore platforms," Energy, Elsevier, vol. 185(C), pages 158-175.
    2. Fershalov, Yu.Ya. & Fershalov, A. Yu. & Fershalov, M. Yu., 2018. "Microturbine with new design of nozzles," Energy, Elsevier, vol. 157(C), pages 615-624.
    3. Ferreira, D.N. & Gato, L.M.C. & Eça, L., 2023. "Efficiency of biradial impulse turbines concerning rotor blade angle, guide-vane deflection and blockage," Energy, Elsevier, vol. 266(C).
    4. Jiyun Du & Hongxing Yang & Zhicheng Shen, 2018. "Study on the impact of blades wrap angle on the performance of pumps as turbines used in water supply system of high-rise buildings," International Journal of Low-Carbon Technologies, Oxford University Press, vol. 13(1), pages 102-108.
    5. Ho, J.C. & Chua, K.J. & Chou, S.K., 2004. "Performance study of a microturbine system for cogeneration application," Renewable Energy, Elsevier, vol. 29(7), pages 1121-1133.
    6. Yu, Xiao & Sandhu, Navjot S. & Yang, Zhenyi & Zheng, Ming, 2020. "Suitability of energy sources for automotive application – A review," Applied Energy, Elsevier, vol. 271(C).
    7. Liaw, Kim Leong & Ong, Khai Chuin & Mohd Ali Zar, Muhammad Aliff B. & Lai, Wen Kang & Muhammad, M. Fadhli B. & Firmansyah, & Kurnia, Jundika C., 2023. "Experimental and numerical investigation of an innovative non-combustion impulse gas turbine for micro-scale electricity generation," Energy, Elsevier, vol. 266(C).
    8. Vidoza, Jorge A. & Andreasen, Jesper Graa & Haglind, Fredrik & dos Reis, Max M.L. & Gallo, Waldyr, 2019. "Design and optimization of power hubs for Brazilian off-shore oil production units," Energy, Elsevier, vol. 176(C), pages 656-666.
    9. Konečná, Eva & Teng, Sin Yong & Máša, Vítězslav, 2020. "New insights into the potential of the gas microturbine in microgrids and industrial applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    10. Kaczmarczyk, Tomasz Z. & Żywica, Grzegorz & Ihnatowicz, Eugeniusz, 2017. "The impact of changes in the geometry of a radial microturbine stage on the efficiency of the micro CHP plant based on ORC," Energy, Elsevier, vol. 137(C), pages 530-543.
    11. Anan Zhang & Hong Zhang & Meysam Qadrdan & Wei Yang & Xiaolong Jin & Jianzhong Wu, 2019. "Optimal Planning of Integrated Energy Systems for Offshore Oil Extraction and Processing Platforms," Energies, MDPI, vol. 12(4), pages 1-28, February.
    12. Nguyen, Tuong-Van & Voldsund, Mari & Breuhaus, Peter & Elmegaard, Brian, 2016. "Energy efficiency measures for offshore oil and gas platforms," Energy, Elsevier, vol. 117(P2), pages 325-340.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Huang, Xinyu & Li, Fangfei & Guo, Junfei & Li, Yuanji & Du, Rui & Yang, Xiaohu & He, Ya-Ling, 2024. "Design optimization on solidification performance of a rotating latent heat thermal energy storage system subject to fluctuating heat source," Applied Energy, Elsevier, vol. 362(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liaw, Kim Leong & Ong, Khai Chuin & Mohd Ali Zar, Muhammad Aliff B. & Lai, Wen Kang & Muhammad, M. Fadhli B. & Firmansyah, & Kurnia, Jundika C., 2023. "Experimental and numerical investigation of an innovative non-combustion impulse gas turbine for micro-scale electricity generation," Energy, Elsevier, vol. 266(C).
    2. Cruz, Matheus de Andrade & Brigagão, George Victor & de Medeiros, José Luiz & Musse, Ana Paula Santana & Kami, Eduardo & Freire, Ronaldo Lucas Alkmin & Araújo, Ofélia de Queiroz Fernandes, 2023. "Decarbonization of energy supply to offshore oil & gas production with post-combustion capture: A simulation-based techno-economic analysis," Energy, Elsevier, vol. 274(C).
    3. Flórez-Orrego, Daniel & Albuquerque, Cyro & da Silva, Julio A.M. & Freire, Ronaldo Lucas Alkmin & de Oliveira Junior, Silvio, 2021. "Optimal design of power hubs for offshore petroleum platforms," Energy, Elsevier, vol. 235(C).
    4. Konečná, Eva & Teng, Sin Yong & Máša, Vítězslav, 2020. "New insights into the potential of the gas microturbine in microgrids and industrial applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    5. Montazerinejad, H. & Eicker, U., 2022. "Recent development of heat and power generation using renewable fuels: A comprehensive review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    6. Fershalov, A. Yu & Fershalov, Yu. Ya & Fershalov, M. Yu, 2021. "Principles of designing gas microturbine stages," Energy, Elsevier, vol. 218(C).
    7. Maksymilian Mądziel, 2024. "Quantifying Emissions in Vehicles Equipped with Energy-Saving Start–Stop Technology: THC and NOx Modeling Insights," Energies, MDPI, vol. 17(12), pages 1-25, June.
    8. Verstraete, Dries & Bowkett, Carlos, 2015. "Impact of heat transfer on the performance of micro gas turbines," Applied Energy, Elsevier, vol. 138(C), pages 445-449.
    9. Polleux, Louis & Guerassimoff, Gilles & Marmorat, Jean-Paul & Sandoval-Moreno, John & Schuhler, Thierry, 2022. "An overview of the challenges of solar power integration in isolated industrial microgrids with reliability constraints," Renewable and Sustainable Energy Reviews, Elsevier, vol. 155(C).
    10. Włodarski, Wojciech, 2018. "Experimental investigations and simulations of the microturbine unit with permanent magnet generator," Energy, Elsevier, vol. 158(C), pages 59-71.
    11. Eichhorn Colombo, Konrad W., 2023. "Financial resilience analysis of floating production, storage and offloading plant operated in Norwegian Arctic region: Case study using inter-/transdisciplinary system dynamics modeling and simulatio," Energy, Elsevier, vol. 268(C).
    12. Witanowski, Ł. & Klonowicz, P. & Lampart, P. & Suchocki, T. & Jędrzejewski, Ł. & Zaniewski, D. & Klimaszewski, P., 2020. "Optimization of an axial turbine for a small scale ORC waste heat recovery system," Energy, Elsevier, vol. 205(C).
    13. Deng, Han & Skaugen, Geir & Næss, Erling & Zhang, Mingjie & Øiseth, Ole A., 2021. "A novel methodology for design optimization of heat recovery steam generators with flow-induced vibration analysis," Energy, Elsevier, vol. 226(C).
    14. Diban, Pitchaimuthu & Foo, Dominic C.Y., 2018. "Targeting and design of heating utility system for offshore platform," Energy, Elsevier, vol. 146(C), pages 98-111.
    15. Włodarski, Wojciech, 2019. "A model development and experimental verification for a vapour microturbine with a permanent magnet synchronous generator," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    16. Rachtan, W. & Malinowski, L., 2013. "An approximate expression for part-load performance of a microturbine combined heat and power system heat recovery unit," Energy, Elsevier, vol. 51(C), pages 146-153.
    17. Delattin, Frank & Bram, Svend & Knoops, Sofie & De Ruyck, Jacques, 2008. "Effects of steam injection on microturbine efficiency and performance," Energy, Elsevier, vol. 33(2), pages 241-247.
    18. Amiri Rad, Ehsan & Maddah, Saeed & Mohammadi, Saeed, 2020. "Designing and optimizing a novel cogeneration system for an office building based on thermo-economic and environmental analyses," Renewable Energy, Elsevier, vol. 151(C), pages 342-354.
    19. de Beer, J.H. & le Roux, W.G. & Sciacovelli, A. & Meyer, J.P., 2023. "Effect of a novel cooling window on a recuperated solar-dish Brayton cycle," Renewable Energy, Elsevier, vol. 208(C), pages 465-480.
    20. Gong, Wenbin & Lei, Zhao & Nie, Shunpeng & Liu, Gaowen & Lin, Aqiang & Feng, Qing & Wang, Zhiwu, 2023. "A novel combined model for energy consumption performance prediction in the secondary air system of gas turbine engines based on flow resistance network," Energy, Elsevier, vol. 280(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:282:y:2023:i:c:s036054422302412x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.