IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v263y2023ipas0360544222025968.html
   My bibliography  Save this article

A generalized thermal deviation factor to evaluate the comprehensive stress of tubes under non-uniform heating

Author

Listed:
  • Li, X.L.
  • Li, G.X.
  • Tang, G.H.
  • Fan, Y.H.
  • Yang, D.L.

Abstract

The heaters working with supercritical fluids normally suffer from high temperature, high pressure and non-uniform heating, which would lead to thermal fragile and stress failure in practical engineering. However, efficient and accurate methods to predict the comprehensive stress in non-uniformly heating tubes are missing. Besides, to reduce the comprehensive stress, a criterion is required to provide optimization guidance of non-uniformly heating tubes. In present study, the thermal and mechanical performances of three typical non-uniformly heating tubes are numerically investigated using the FVM-FEM method. A generalized thermal deviation factor (GTDF) is then proposed. The results showed that the GTDF can accurately predict the ratio of comprehensive stress to yield strength and GTDF > 1 indicates the plastic deformation, which is much more convenient and efficient than the conventional structural analysis. Based on the GTDF, two methods of reducing heat flux non-uniformity and enhancing tube-inside heat transfer are proposed to reduce the comprehensive stress. The results show that the unilaterally elliptic dimpled tube reduces the maximum comprehensive stress by 30.8% compared with the smooth tube and also prevents the stress concentration in the dimple zone, which can be employed to reduce the comprehensive stress in various tubes under non-uniformly heating conditions.

Suggested Citation

  • Li, X.L. & Li, G.X. & Tang, G.H. & Fan, Y.H. & Yang, D.L., 2023. "A generalized thermal deviation factor to evaluate the comprehensive stress of tubes under non-uniform heating," Energy, Elsevier, vol. 263(PA).
    • Handle: RePEc:eee:energy:v:263:y:2023:i:pa:s0360544222025968
    DOI: 10.1016/j.energy.2022.125710
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222025968
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2022.125710?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. A. N. Oumer & N. T. Rao & F. Basraw & H. Ibrahim, 2016. "Numerical simulation on flow and heat transfer characteristics of supercritical fluids in mini-channels," Journal of Advances in Technology and Engineering Research, A/Professor Akbar A. Khatibi, vol. 2(3), pages 81-86.
    2. Cheng, Kunlin & Qin, Jiang & Sun, Hongchuang & Li, Heng & He, Shuai & Zhang, Silong & Bao, Wen, 2019. "Power optimization and comparison between simple recuperated and recompressing supercritical carbon dioxide Closed-Brayton-Cycle with finite cold source on hypersonic vehicles," Energy, Elsevier, vol. 181(C), pages 1189-1201.
    3. Conroy, Tim & Collins, Maurice N. & Grimes, Ronan, 2020. "A review of steady-state thermal and mechanical modelling on tubular solar receivers," Renewable and Sustainable Energy Reviews, Elsevier, vol. 119(C).
    4. Yang, D.L. & Tang, G.H. & Fan, Y.H. & Li, X.L. & Wang, S.Q., 2020. "Arrangement and three-dimensional analysis of cooling wall in 1000 MW S–CO2 coal-fired boiler," Energy, Elsevier, vol. 197(C).
    5. Wang, Kun & He, Ya-Ling & Zhu, Han-Hui, 2017. "Integration between supercritical CO2 Brayton cycles and molten salt solar power towers: A review and a comprehensive comparison of different cycle layouts," Applied Energy, Elsevier, vol. 195(C), pages 819-836.
    6. Fan, Y.H. & Tang, G.H. & Li, X.L. & Yang, D.L. & Wang, S.Q., 2019. "Correlation evaluation on circumferentially average heat transfer for supercritical carbon dioxide in non-uniform heating vertical tubes," Energy, Elsevier, vol. 170(C), pages 480-496.
    7. Xu, Jinliang & Sun, Enhui & Li, Mingjia & Liu, Huan & Zhu, Bingguo, 2018. "Key issues and solution strategies for supercritical carbon dioxide coal fired power plant," Energy, Elsevier, vol. 157(C), pages 227-246.
    8. Huang, Zhen & Li, Zeng-Yao & Tao, Wen-Quan, 2017. "Numerical study on combined natural and forced convection in the fully-developed turbulent region for a horizontal circular tube heated by non-uniform heat flux," Applied Energy, Elsevier, vol. 185(P2), pages 2194-2208.
    9. Mecheri, Mounir & Le Moullec, Yann, 2016. "Supercritical CO2 Brayton cycles for coal-fired power plants," Energy, Elsevier, vol. 103(C), pages 758-771.
    10. Majdak, Marek & Grądziel, Sławomir, 2020. "Influence of thermal and flow conditions on the thermal stresses distribution in the evaporator tubes," Energy, Elsevier, vol. 209(C).
    11. Liao, Zhirong & Li, Xin & Xu, Chao & Chang, Chun & Wang, Zhifeng, 2014. "Allowable flux density on a solar central receiver," Renewable Energy, Elsevier, vol. 62(C), pages 747-753.
    12. Ehsan, M. Monjurul & Guan, Zhiqiang & Klimenko, A.Y., 2018. "A comprehensive review on heat transfer and pressure drop characteristics and correlations with supercritical CO2 under heating and cooling applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 92(C), pages 658-675.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wang, Yanjuan & Li, Yi & Zhu, Zheng & Chen, Zhewen & Xu, Jinliang, 2024. "Thermal-hydraulic-structural analysis and optimization of supercritical CO2 solar tower receiver," Energy, Elsevier, vol. 293(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Fan, Y.H. & Yang, D.L. & Tang, G.H. & Sheng, Q. & Li, X.L., 2022. "Design of S–CO2 coal-fired power system based on the multiscale analysis platform," Energy, Elsevier, vol. 240(C).
    2. Yang, D.L. & Tang, G.H. & Li, X.L. & Fan, Y.H., 2022. "Capacity-dependent configurations of S–CO2 coal-fired boiler by overall analysis with a unified model," Energy, Elsevier, vol. 245(C).
    3. Yang, D.L. & Tang, G.H. & Sheng, Q. & Li, X.L. & Fan, Y.H. & He, Y.L. & Luo, K.H., 2023. "Effects of multiple insufficient charging and discharging on compressed carbon dioxide energy storage," Energy, Elsevier, vol. 278(PA).
    4. Ma, Teng & Li, Ming-Jia & Xu, Jin-Liang & Cao, Feng, 2019. "Thermodynamic analysis and performance prediction on dynamic response characteristic of PCHE in 1000 MW S-CO2 coal fired power plant," Energy, Elsevier, vol. 175(C), pages 123-138.
    5. Fan, Y.H. & Tang, G.H. & Sheng, Q. & Li, X.L. & Yang, D.L., 2023. "S–CO2 cooling heat transfer mechanism based on pseudo-condensation and turbulent field analysis," Energy, Elsevier, vol. 262(PA).
    6. Liu, Chao & Xu, Jinliang & Li, Mingjia & Wang, Qingyang & Liu, Guanglin, 2022. "The comprehensive solution to decrease cooling wall temperatures of sCO2 boiler for coal fired power plant," Energy, Elsevier, vol. 252(C).
    7. Liu, Xiaokai & Guo, Jiangfeng & Han, Zengxiao & Cheng, Keyong & Huai, Xiulan, 2022. "Studies on thermal-hydraulic characteristics of supercritical CO2 flows with non-uniform heat flux in a tubular solar receiver," Renewable Energy, Elsevier, vol. 201(P1), pages 291-304.
    8. Yao, Lichao & Zou, Zhengping, 2020. "A one-dimensional design methodology for supercritical carbon dioxide Brayton cycles: Integration of cycle conceptual design and components preliminary design," Applied Energy, Elsevier, vol. 276(C).
    9. Xu, Cheng & Zhang, Qiang & Yang, Zhiping & Li, Xiaosa & Xu, Gang & Yang, Yongping, 2018. "An improved supercritical coal-fired power generation system incorporating a supplementary supercritical CO2 cycle," Applied Energy, Elsevier, vol. 231(C), pages 1319-1329.
    10. Saeed, Muhammad & Kim, Man-Hoe, 2022. "A newly proposed supercritical carbon dioxide Brayton cycle configuration to enhance energy sources integration capability," Energy, Elsevier, vol. 239(PA).
    11. Ehsan, M. Monjurul & Duniam, Sam & Li, Jishun & Guan, Zhiqiang & Gurgenci, Hal & Klimenko, Alexander, 2019. "Effect of cooling system design on the performance of the recompression CO2 cycle for concentrated solar power application," Energy, Elsevier, vol. 180(C), pages 480-494.
    12. Olumayegun, Olumide & Wang, Meihong & Oko, Eni, 2019. "Thermodynamic performance evaluation of supercritical CO2 closed Brayton cycles for coal-fired power generation with solvent-based CO2 capture," Energy, Elsevier, vol. 166(C), pages 1074-1088.
    13. Wang, Shengpeng & Zhang, Yifan & Li, Hongzhi & Yao, Mingyu & Peng, Botao & Yan, Junjie, 2020. "Thermohydrodynamic analysis of the vertical gas wall and reheat gas wall in a 300 MW supercritical CO2 boiler," Energy, Elsevier, vol. 211(C).
    14. Yang, D.L. & Tang, G.H. & Fan, Y.H. & Li, X.L. & Wang, S.Q., 2020. "Arrangement and three-dimensional analysis of cooling wall in 1000 MW S–CO2 coal-fired boiler," Energy, Elsevier, vol. 197(C).
    15. Arias, I. & Cardemil, J. & Zarza, E. & Valenzuela, L. & Escobar, R., 2022. "Latest developments, assessments and research trends for next generation of concentrated solar power plants using liquid heat transfer fluids," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    16. Li, Hongzhi & Zhang, Yifan & Yao, Mingyu & Yang, Yu & Han, Wanlong & Bai, Wengang, 2019. "Design assessment of a 5 MW fossil-fired supercritical CO2 power cycle pilot loop," Energy, Elsevier, vol. 174(C), pages 792-804.
    17. Cui, Xinying & Guo, Jiangfeng & Huai, Xiulan & Zhang, Haiyan & Cheng, Keyong & Zhou, Jingzhi, 2019. "Numerical investigations on serpentine channel for supercritical CO2 recuperator," Energy, Elsevier, vol. 172(C), pages 517-530.
    18. Bai, Wengang & Li, Hongzhi & Zhang, Lei & Zhang, Yifan & Yang, Yu & Zhang, Chun & Yao, Mingyu, 2021. "Energy and exergy analyses of an improved recompression supercritical CO2 cycle for coal-fired power plant," Energy, Elsevier, vol. 222(C).
    19. Li, Zhaozhi & Shao, Yingjuan & Zhong, Wenqi & Liu, Hao, 2023. "Optimal design and thermodynamic evaluation of supercritical CO2 oxy-coal circulating fluidized bed power generation systems," Energy, Elsevier, vol. 277(C).
    20. Linares, José I. & Montes, María J. & Cantizano, Alexis & Sánchez, Consuelo, 2020. "A novel supercritical CO2 recompression Brayton power cycle for power tower concentrating solar plants," Applied Energy, Elsevier, vol. 263(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:263:y:2023:i:pa:s0360544222025968. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.