IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v255y2022ics0360544222013469.html
   My bibliography  Save this article

Synthesis of waste heat recovery using solar organic Rankine cycle in the separation of benzene/toluene/p-xylene process

Author

Listed:
  • Chen, Hao
  • Zhao, Li
  • Cong, Haifeng
  • Li, Xingang

Abstract

Current energy intensification measures of dividing wall columns are mainly based on vapor recompression and organic Rankine cycle technologies. Vapor recompression can achieve self-heat recovery of the dividing wall column to use a large part of the waste heat. And the organic Rankine cycle recovers the surplus low-temperature waste heat. However, the efficiency of such low-temperature waste heat recovery by organic Rankine cycle is always low. Additionally, the current design of such energy systems is based on conventional fossil fuels, which are not conducive to long-term development. This paper proposes using solar energy to improve the efficiency of low-temperature waste heat recovery. Based on this concept, a novel waste heat recovery combined solar organic Rankine cycle is established, which is integrated into a vapor recompression assisted dividing wall column system to simultaneously recover waste heat and produce electric power. In addition, the organic Rankine cycle and solar organic Rankine cycle assisted systems were compared. Furthermore, a robust solar-energy design and optimization procedure was used to optimize the three proposed schemes by considering the actual solar fluctuations in Islamabad. Performance analysis and techno-economic evaluation were executed under nominal and actual conditions. The results show that solar radiation can increase the waste heat recovery efficiency and reduce the actual total annual cost.

Suggested Citation

  • Chen, Hao & Zhao, Li & Cong, Haifeng & Li, Xingang, 2022. "Synthesis of waste heat recovery using solar organic Rankine cycle in the separation of benzene/toluene/p-xylene process," Energy, Elsevier, vol. 255(C).
  • Handle: RePEc:eee:energy:v:255:y:2022:i:c:s0360544222013469
    DOI: 10.1016/j.energy.2022.124443
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222013469
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2022.124443?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Baccioli, A. & Antonelli, M. & Desideri, U. & Grossi, A., 2018. "Thermodynamic and economic analysis of the integration of Organic Rankine Cycle and Multi-Effect Distillation in waste-heat recovery applications," Energy, Elsevier, vol. 161(C), pages 456-469.
    2. Usman, Muhammad & Imran, Muhammad & Yang, Youngmin & Lee, Dong Hyun & Park, Byung-Sik, 2017. "Thermo-economic comparison of air-cooled and cooling tower based Organic Rankine Cycle (ORC) with R245fa and R1233zde as candidate working fluids for different geographical climate conditions," Energy, Elsevier, vol. 123(C), pages 353-366.
    3. Yu, Haoshui & Feng, Xiao & Wang, Yufei, 2015. "A new pinch based method for simultaneous selection of working fluid and operating conditions in an ORC (Organic Rankine Cycle) recovering waste heat," Energy, Elsevier, vol. 90(P1), pages 36-46.
    4. Van Erdeweghe, Sarah & Van Bael, Johan & Laenen, Ben & D’haeseleer, William, 2019. "Design and off-design optimization procedure for low-temperature geothermal organic Rankine cycles," Applied Energy, Elsevier, vol. 242(C), pages 716-731.
    5. Rovira, Antonio & Barbero, Rubén & Montes, María José & Abbas, Rubén & Varela, Fernando, 2016. "Analysis and comparison of Integrated Solar Combined Cycles using parabolic troughs and linear Fresnel reflectors as concentrating systems," Applied Energy, Elsevier, vol. 162(C), pages 990-1000.
    6. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Schampheleire, S. & De Paepe, M., 2013. "Part load based thermo-economic optimization of the Organic Rankine Cycle (ORC) applied to a combined heat and power (CHP) system," Applied Energy, Elsevier, vol. 111(C), pages 871-881.
    7. Long, Nguyen Van Duc & Minh, Le Quang & Nhien, Le Cao & Lee, Moonyong, 2015. "A novel self-heat recuperative dividing wall column to maximize energy efficiency and column throughput in retrofitting and debottlenecking of a side stream column," Applied Energy, Elsevier, vol. 159(C), pages 28-38.
    8. Xu, Weicong & Zhao, Li & Mao, Samuel S. & Deng, Shuai, 2020. "Towards novel low temperature thermodynamic cycle: A critical review originated from organic Rankine cycle," Applied Energy, Elsevier, vol. 270(C).
    9. Rodríguez-Hidalgo, M.C. & Rodríguez-Aumente, P.A. & Lecuona, A. & Legrand, M. & Ventas, R., 2012. "Domestic hot water consumption vs. solar thermal energy storage: The optimum size of the storage tank," Applied Energy, Elsevier, vol. 97(C), pages 897-906.
    10. Wang, Xurong & Li, Xiaoxiao & Li, Qibin & Liu, Lang & Liu, Chao, 2020. "Performance of a solar thermal power plant with direct air-cooled supercritical carbon dioxide Brayton cycle under off-design conditions," Applied Energy, Elsevier, vol. 261(C).
    11. Dellicompagni, Pablo & Saravia, Luis & Altamirano, Martín & Franco, Judith, 2018. "Simulation and testing of a solar reciprocating steam engine," Energy, Elsevier, vol. 151(C), pages 662-674.
    12. Kwak, Dong-Hun & Binns, Michael & Kim, Jin-Kuk, 2014. "Integrated design and optimization of technologies for utilizing low grade heat in process industries," Applied Energy, Elsevier, vol. 131(C), pages 307-322.
    13. Liao, Gaoliang & E, Jiaqiang & Zhang, Feng & Chen, Jingwei & Leng, Erwei, 2020. "Advanced exergy analysis for Organic Rankine Cycle-based layout to recover waste heat of flue gas," Applied Energy, Elsevier, vol. 266(C).
    14. Gao, Xiaoxin & Gu, Qiang & Ma, Jiangquan & Zeng, Yifan, 2018. "MVR heat pump distillation coupled with ORC process for separating a benzene-toluene mixture," Energy, Elsevier, vol. 143(C), pages 658-665.
    15. He, Ya-Ling & Qiu, Yu & Wang, Kun & Yuan, Fan & Wang, Wen-Qi & Li, Ming-Jia & Guo, Jia-Qi, 2020. "Perspective of concentrating solar power," Energy, Elsevier, vol. 198(C).
    16. M. Caccia & M. Tabandeh-Khorshid & G. Itskos & A. R. Strayer & A. S. Caldwell & S. Pidaparti & S. Singnisai & A. D. Rohskopf & A. M. Schroeder & D. Jarrahbashi & T. Kang & S. Sahoo & N. R. Kadasala & , 2018. "Ceramic–metal composites for heat exchangers in concentrated solar power plants," Nature, Nature, vol. 562(7727), pages 406-409, October.
    17. Sait, Hani H. & Martinez-Val, Jose M. & Abbas, Ruben & Munoz-Anton, Javier, 2015. "Fresnel-based modular solar fields for performance/cost optimization in solar thermal power plants: A comparison with parabolic trough collectors," Applied Energy, Elsevier, vol. 141(C), pages 175-189.
    18. Jana, Amiya K., 2010. "Heat integrated distillation operation," Applied Energy, Elsevier, vol. 87(5), pages 1477-1494, May.
    19. Ghasemi, Hadi & Paci, Marco & Tizzanini, Alessio & Mitsos, Alexander, 2013. "Modeling and optimization of a binary geothermal power plant," Energy, Elsevier, vol. 50(C), pages 412-428.
    20. Ferchichi, Mariem & Hegely, Laszlo & Lang, Peter, 2022. "Economic and environmental evaluation of heat pump-assisted pressure-swing distillation of maximum-boiling azeotropic mixture water-ethylenediamine," Energy, Elsevier, vol. 239(PE).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Cui, Chengtian & Qi, Meng & Zhang, Xiaodong & Sun, Jinsheng & Li, Qing & Kiss, Anton A. & Wong, David Shan-Hill & Masuku, Cornelius M. & Lee, Moonyong, 2024. "Electrification of distillation for decarbonization: An overview and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    2. Yang, Deming & Wan, Dehao & Yun, Yi & Yang, Shuzhuang, 2023. "Energy-saving distillation process for mixed trichlorobenzene based on ORC coupled MVR heat pump technology," Energy, Elsevier, vol. 262(PB).
    3. Duan, Cong & Li, Chunli, 2023. "Energy-saving improvement of heat integration for separating dilute azeotropic components in extractive distillation," Energy, Elsevier, vol. 263(PC).
    4. Tieyu Gao & Changwei Liu, 2017. "Off-Design Performances of Subcritical and Supercritical Organic Rankine Cycles in Geothermal Power Systems under an Optimal Control Strategy," Energies, MDPI, vol. 10(8), pages 1-25, August.
    5. Xia, Xiaoxia & Liu, Zhipeng & Wang, Zhiqi & Sun, Tong & Zhang, Hualong & Zhang, Sifeng, 2023. "Thermo-economic-environmental optimization design of dual-loop organic Rankine cycle under fluctuating heat source temperature," Energy, Elsevier, vol. 264(C).
    6. Liang, Zheng & Liang, Yingzong & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Wang, Chao & Chen, Ying, 2022. "Superstructure-based mixed-integer nonlinear programming framework for hybrid heat sources driven organic Rankine cycle optimization," Applied Energy, Elsevier, vol. 307(C).
    7. Van Erdeweghe, Sarah & Van Bael, Johan & Laenen, Ben & D’haeseleer, William, 2019. "Design and off-design optimization procedure for low-temperature geothermal organic Rankine cycles," Applied Energy, Elsevier, vol. 242(C), pages 716-731.
    8. Boukelia, T.E. & Arslan, O. & Djimli, S. & Kabar, Y., 2023. "ORC fluids selection for a bottoming binary geothermal power plant integrated with a CSP plant," Energy, Elsevier, vol. 265(C).
    9. Abbas, R. & Sebastián, A. & Montes, M.J. & Valdés, M., 2018. "Optical features of linear Fresnel collectors with different secondary reflector technologies," Applied Energy, Elsevier, vol. 232(C), pages 386-397.
    10. Wu, Dan & Aye, Lu & Ngo, Tuan & Mendis, Priyan, 2017. "Optimisation and financial analysis of an organic Rankine cycle cooling system driven by facade integrated solar collectors," Applied Energy, Elsevier, vol. 185(P1), pages 172-182.
    11. Bellos, Evangelos & Tzivanidis, Christos, 2018. "Investigation of a star flow insert in a parabolic trough solar collector," Applied Energy, Elsevier, vol. 224(C), pages 86-102.
    12. Mohan, Sooraj & Dinesha, P. & Campana, Pietro Elia, 2022. "ANN-PSO aided selection of hydrocarbons as working fluid for low-temperature organic Rankine cycle and thermodynamic evaluation of optimal working fluid," Energy, Elsevier, vol. 259(C).
    13. Sebastián, Andrés & Abbas, Rubén & Valdés, Manuel & Casanova, Jesús, 2018. "Innovative thermal storage strategies for Fresnel-based concentrating solar plants with East-West orientation," Applied Energy, Elsevier, vol. 230(C), pages 983-995.
    14. Zinsalo, Joël M. & Lamarche, Louis & Raymond, Jasmin, 2022. "Performance analysis and working fluid selection of an Organic Rankine Cycle Power Plant coupled to an Enhanced Geothermal System," Energy, Elsevier, vol. 245(C).
    15. Wang, Wen-Qi & Li, Ming-Jia & Jiang, Rui & Cheng, Ze-Dong & He, Ya-Ling, 2022. "A comparison between lumped parameter method and computational fluid dynamics method for steady and transient optical-thermal characteristics of the molten salt receiver in solar power tower," Energy, Elsevier, vol. 245(C).
    16. Karimi, Shahram & Mansouri, Sima, 2018. "A comparative profitability study of geothermal electricity production in developed and developing countries: Exergoeconomic analysis and optimization of different ORC configurations," Renewable Energy, Elsevier, vol. 115(C), pages 600-619.
    17. Yang, Jingze & Yang, Zhen & Duan, Yuanyuan, 2022. "A review on integrated design and off-design operation of solar power tower system with S–CO2 Brayton cycle," Energy, Elsevier, vol. 246(C).
    18. Zhang, Yuanting & Qiu, Yu & Li, Qing & Henry, Asegun, 2022. "Optical-thermal-mechanical characteristics of an ultra-high-temperature graphite receiver designed for concentrating solar power," Applied Energy, Elsevier, vol. 307(C).
    19. Zhao, Ying-Kun & Lei, Biao & Wu, Yu-Ting & Zhi, Rui-Ping & Wang, Wei & Guo, Hang & Ma, Chong-Fang, 2018. "Experimental study on the net efficiency of an Organic Rankine Cycle with single screw expander in different seasons," Energy, Elsevier, vol. 165(PB), pages 769-775.
    20. Wang, Wen-Qi & Li, Ming-Jia & Jiang, Rui & Hu, Yi-Huang & He, Ya-Ling, 2022. "Receiver with light-trapping nanostructured coating: A possible way to achieve high-efficiency solar thermal conversion for the next-generation concentrating solar power," Renewable Energy, Elsevier, vol. 185(C), pages 159-171.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:255:y:2022:i:c:s0360544222013469. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.