IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v234y2021ics0360544221015140.html
   My bibliography  Save this article

Data-driven fault diagnosis and thermal runaway warning for battery packs using real-world vehicle data

Author

Listed:
  • Jiang, Lulu
  • Deng, Zhongwei
  • Tang, Xiaolin
  • Hu, Lin
  • Lin, Xianke
  • Hu, Xiaosong

Abstract

Battery fault diagnosis is essential to ensure the safe and reliable operation of electric vehicles. Early detection of battery faults can reduce battery incidents and property losses. However, early warning of battery thermal runaway is still a challenging task. This paper proposes a novel data-driven method for lithium-ion battery pack fault diagnosis and thermal runaway warning based on state representation methodology. The normalized battery voltages are used to achieve accurate identification of battery early faults. The proposed method calculates the real-time state of each cell to characterize the internal characteristics of the battery cell, and the state changes are recorded to achieve battery fault diagnosis. The fault detection time is compared with the alarm time of real vehicles to verify the effectiveness of the proposed method. The real-world operation data of four electric vehicles with different specifications are used to verify the feasibility, robustness, and reliability of the proposed method. The results show that the method can achieve not only the accurate identification of the faulty cells and accurate determination of the voltage fault type but also the early detection of faults and early warning of thermal runaway.

Suggested Citation

  • Jiang, Lulu & Deng, Zhongwei & Tang, Xiaolin & Hu, Lin & Lin, Xianke & Hu, Xiaosong, 2021. "Data-driven fault diagnosis and thermal runaway warning for battery packs using real-world vehicle data," Energy, Elsevier, vol. 234(C).
    • Handle: RePEc:eee:energy:v:234:y:2021:i:c:s0360544221015140
    DOI: 10.1016/j.energy.2021.121266
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221015140
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.121266?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Mbungu, Nsilulu T. & Bansal, Ramesh C. & Naidoo, Raj M. & Bettayeb, Maamar & Siti, Mukwanga W. & Bipath, Minnesh, 2020. "A dynamic energy management system using smart metering," Applied Energy, Elsevier, vol. 280(C).
    2. Li, Junqiu & Sun, Danni & Jin, Xin & Shi, Wentong & Sun, Chao, 2019. "Lithium-ion battery overcharging thermal characteristics analysis and an impedance-based electro-thermal coupled model simulation," Applied Energy, Elsevier, vol. 254(C).
    3. Calise, Francesco & Cappiello, Francesco Liberato & Dentice d’Accadia, Massimo & Vicidomini, Maria, 2020. "Energy and economic analysis of a small hybrid solar-geothermal trigeneration system: A dynamic approach," Energy, Elsevier, vol. 208(C).
    4. Zhao, Yang & Liu, Peng & Wang, Zhenpo & Zhang, Lei & Hong, Jichao, 2017. "Fault and defect diagnosis of battery for electric vehicles based on big data analysis methods," Applied Energy, Elsevier, vol. 207(C), pages 354-362.
    5. Hu, Xiaosong & Feng, Fei & Liu, Kailong & Zhang, Lei & Xie, Jiale & Liu, Bo, 2019. "State estimation for advanced battery management: Key challenges and future trends," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.
    6. Feng, Xuning & Lu, Languang & Ouyang, Minggao & Li, Jiangqiu & He, Xiangming, 2016. "A 3D thermal runaway propagation model for a large format lithium ion battery module," Energy, Elsevier, vol. 115(P1), pages 194-208.
    7. Lai, Chun Sing & Locatelli, Giorgio, 2021. "Economic and financial appraisal of novel large-scale energy storage technologies," Energy, Elsevier, vol. 214(C).
    8. Yao, Lei & Fang, Zhanpeng & Xiao, Yanqiu & Hou, Junjian & Fu, Zhijun, 2021. "An Intelligent Fault Diagnosis Method for Lithium Battery Systems Based on Grid Search Support Vector Machine," Energy, Elsevier, vol. 214(C).
    9. Feng, Xuning & Zheng, Siqi & Ren, Dongsheng & He, Xiangming & Wang, Li & Cui, Hao & Liu, Xiang & Jin, Changyong & Zhang, Fangshu & Xu, Chengshan & Hsu, Hungjen & Gao, Shang & Chen, Tianyu & Li, Yalun , 2019. "Investigating the thermal runaway mechanisms of lithium-ion batteries based on thermal analysis database," Applied Energy, Elsevier, vol. 246(C), pages 53-64.
    10. Jose Luis Torres-Moreno & Antonio Gimenez-Fernandez & Manuel Perez-Garcia & Francisco Rodriguez, 2018. "Energy Management Strategy for Micro-Grids with PV-Battery Systems and Electric Vehicles," Energies, MDPI, vol. 11(3), pages 1-13, February.
    11. Wang, Zhenpo & Hong, Jichao & Liu, Peng & Zhang, Lei, 2017. "Voltage fault diagnosis and prognosis of battery systems based on entropy and Z-score for electric vehicles," Applied Energy, Elsevier, vol. 196(C), pages 289-302.
    12. Isaías González & Antonio José Calderón & José María Portalo, 2021. "Innovative Multi-Layered Architecture for Heterogeneous Automation and Monitoring Systems: Application Case of a Photovoltaic Smart Microgrid," Sustainability, MDPI, vol. 13(4), pages 1-24, February.
    13. Chen, Zeyu & Xiong, Rui & Tian, Jinpeng & Shang, Xiong & Lu, Jiahuan, 2016. "Model-based fault diagnosis approach on external short circuit of lithium-ion battery used in electric vehicles," Applied Energy, Elsevier, vol. 184(C), pages 365-374.
    14. Yiding, Li & Wenwei, Wang & Cheng, Lin & Xiaoguang, Yang & Fenghao, Zuo, 2021. "A safety performance estimation model of lithium-ion batteries for electric vehicles under dynamic compression," Energy, Elsevier, vol. 215(PA).
    15. Deng, Zhongwei & Hu, Xiaosong & Lin, Xianke & Che, Yunhong & Xu, Le & Guo, Wenchao, 2020. "Data-driven state of charge estimation for lithium-ion battery packs based on Gaussian process regression," Energy, Elsevier, vol. 205(C).
    16. Xiong, Rui & Sun, Wanzhou & Yu, Quanqing & Sun, Fengchun, 2020. "Research progress, challenges and prospects of fault diagnosis on battery system of electric vehicles," Applied Energy, Elsevier, vol. 279(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhifu Wang & Wei Luo & Song Xu & Yuan Yan & Limin Huang & Jingkai Wang & Wenmei Hao & Zhongyi Yang, 2023. "Electric Vehicle Lithium-Ion Battery Fault Diagnosis Based on Multi-Method Fusion of Big Data," Sustainability, MDPI, vol. 15(2), pages 1-18, January.
    2. Lin, Meng & Li, Jiangkuan & Li, Yankai & Wang, Xu & Jin, Chengyi & Chen, Junjie, 2023. "Generalization analysis and improvement of CNN-based nuclear power plant fault diagnosis model under varying power levels," Energy, Elsevier, vol. 282(C).
    3. Li, Marui & Dong, Chaoyu & Xiong, Binyu & Mu, Yunfei & Yu, Xiaodan & Xiao, Qian & Jia, Hongjie, 2022. "STTEWS: A sequential-transformer thermal early warning system for lithium-ion battery safety," Applied Energy, Elsevier, vol. 328(C).
    4. Zhao, Hongqian & Chen, Zheng & Shu, Xing & Shen, Jiangwei & Liu, Yonggang & Zhang, Yuanjian, 2023. "Multi-step ahead voltage prediction and voltage fault diagnosis based on gated recurrent unit neural network and incremental training," Energy, Elsevier, vol. 266(C).
    5. Zhao, Hongqian & Chen, Zheng & Shu, Xing & Xiao, Renxin & Shen, Jiangwei & Liu, Yu & Liu, Yonggang, 2024. "Online surface temperature prediction and abnormal diagnosis of lithium-ion batteries based on hybrid neural network and fault threshold optimization," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    6. Pan, Yue & Kong, Xiangdong & Yuan, Yuebo & Sun, Yukun & Han, Xuebing & Yang, Hongxin & Zhang, Jianbiao & Liu, Xiaoan & Gao, Panlong & Li, Yihui & Lu, Languang & Ouyang, Minggao, 2023. "Detecting the foreign matter defect in lithium-ion batteries based on battery pilot manufacturing line data analyses," Energy, Elsevier, vol. 262(PB).
    7. Chang, Chun & Wang, Qiyue & Jiang, Jiuchun & Jiang, Yan & Wu, Tiezhou, 2023. "Voltage fault diagnosis of a power battery based on wavelet time-frequency diagram," Energy, Elsevier, vol. 278(PB).
    8. Liu, Qiquan & Ma, Jian & Zhao, Xuan & Zhang, Kai & Xiangli, Kang & Meng, Dean, 2024. "A novel method for fault diagnosis and type identification of cell voltage inconsistency in electric vehicles using weighted Euclidean distance evaluation and statistical analysis," Energy, Elsevier, vol. 293(C).
    9. Ren, Song & Sun, Jing, 2024. "Multi-fault diagnosis strategy based on a non-redundant interleaved measurement circuit and improved fuzzy entropy for the battery system," Energy, Elsevier, vol. 292(C).
    10. Chen, Mingyi & Yu, Yue & Ouyang, Dongxu & Weng, Jingwen & Zhao, Luyao & Wang, Jian & Chen, Yin, 2024. "Research progress of enhancing battery safety with phase change materials," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    11. Li, Jiangkuan & Lin, Meng & Li, Yankai & Wang, Xu, 2022. "Transfer learning network for nuclear power plant fault diagnosis with unlabeled data under varying operating conditions," Energy, Elsevier, vol. 254(PB).
    12. Li, Chao & Zeng, Kaidi & Li, Guanzheng & Chen, Peiyu & Li, Bin, 2023. "A novel fault diagnosis method for battery energy storage station based on differential current," Applied Energy, Elsevier, vol. 352(C).
    13. Wang, Shuhui & Wang, Zhenpo & Cheng, Ximing & Zhang, Zhaosheng, 2023. "A double-layer fault diagnosis strategy for electric vehicle batteries based on Gaussian mixture model," Energy, Elsevier, vol. 281(C).
    14. Li, Jiangkuan & Lin, Meng & Wang, Bo & Tian, Ruifeng & Tan, Sichao & Li, Yankai & Chen, Junjie, 2024. "Open set recognition fault diagnosis framework based on convolutional prototype learning network for nuclear power plants," Energy, Elsevier, vol. 290(C).
    15. Shahjalal, Mohammad & Roy, Probir Kumar & Shams, Tamanna & Fly, Ashley & Chowdhury, Jahedul Islam & Ahmed, Md. Rishad & Liu, Kailong, 2022. "A review on second-life of Li-ion batteries: prospects, challenges, and issues," Energy, Elsevier, vol. 241(C).
    16. Miranda, Matheus H.R. & Silva, Fabrício L. & Lourenço, Maria A.M. & Eckert, Jony J. & Silva, Ludmila C.A., 2022. "Electric vehicle powertrain and fuzzy controller optimization using a planar dynamics simulation based on a real-world driving cycle," Energy, Elsevier, vol. 238(PC).
    17. Shen, Dongxu & Lyu, Chao & Yang, Dazhi & Hinds, Gareth & Wang, Lixin, 2023. "Connection fault diagnosis for lithium-ion battery packs in electric vehicles based on mechanical vibration signals and broad belief network," Energy, Elsevier, vol. 274(C).
    18. Hong, Jichao & Liang, Fengwei & Chen, Yingjie & Wang, Facheng & Zhang, Xinyang & Li, Kerui & Zhang, Huaqin & Yang, Jingsong & Zhang, Chi & Yang, Haixu & Ma, Shikun & Yang, Qianqian, 2024. "A novel battery abnormality diagnosis method using multi-scale normalized coefficient of variation in real-world vehicles," Energy, Elsevier, vol. 299(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sun, Zhenyu & Han, Yang & Wang, Zhenpo & Chen, Yong & Liu, Peng & Qin, Zian & Zhang, Zhaosheng & Wu, Zhiqiang & Song, Chunbao, 2022. "Detection of voltage fault in the battery system of electric vehicles using statistical analysis," Applied Energy, Elsevier, vol. 307(C).
    2. Liu, Qiquan & Ma, Jian & Zhao, Xuan & Zhang, Kai & Meng, Dean, 2023. "Online diagnosis and prediction of power battery voltage comprehensive faults for electric vehicles based on multi-parameter characterization and improved K-means method," Energy, Elsevier, vol. 283(C).
    3. Ma, Mina & Wang, Yu & Duan, Qiangling & Wu, Tangqin & Sun, Jinhua & Wang, Qingsong, 2018. "Fault detection of the connection of lithium-ion power batteries in series for electric vehicles based on statistical analysis," Energy, Elsevier, vol. 164(C), pages 745-756.
    4. Bosong Zou & Lisheng Zhang & Xiaoqing Xue & Rui Tan & Pengchang Jiang & Bin Ma & Zehua Song & Wei Hua, 2023. "A Review on the Fault and Defect Diagnosis of Lithium-Ion Battery for Electric Vehicles," Energies, MDPI, vol. 16(14), pages 1-19, July.
    5. Zhao, Hongqian & Chen, Zheng & Shu, Xing & Shen, Jiangwei & Liu, Yonggang & Zhang, Yuanjian, 2023. "Multi-step ahead voltage prediction and voltage fault diagnosis based on gated recurrent unit neural network and incremental training," Energy, Elsevier, vol. 266(C).
    6. Neha Bhushan & Saad Mekhilef & Kok Soon Tey & Mohamed Shaaban & Mehdi Seyedmahmoudian & Alex Stojcevski, 2022. "Overview of Model- and Non-Model-Based Online Battery Management Systems for Electric Vehicle Applications: A Comprehensive Review of Experimental and Simulation Studies," Sustainability, MDPI, vol. 14(23), pages 1-31, November.
    7. Ren, Song & Sun, Jing, 2024. "Multi-fault diagnosis strategy based on a non-redundant interleaved measurement circuit and improved fuzzy entropy for the battery system," Energy, Elsevier, vol. 292(C).
    8. Yu, Quanqing & Dai, Lei & Xiong, Rui & Chen, Zeyu & Zhang, Xin & Shen, Weixiang, 2022. "Current sensor fault diagnosis method based on an improved equivalent circuit battery model," Applied Energy, Elsevier, vol. 310(C).
    9. Yao, Lei & Fang, Zhanpeng & Xiao, Yanqiu & Hou, Junjian & Fu, Zhijun, 2021. "An Intelligent Fault Diagnosis Method for Lithium Battery Systems Based on Grid Search Support Vector Machine," Energy, Elsevier, vol. 214(C).
    10. Qiao, Dongdong & Wei, Xuezhe & Fan, Wenjun & Jiang, Bo & Lai, Xin & Zheng, Yuejiu & Tang, Xiaolin & Dai, Haifeng, 2022. "Toward safe carbon–neutral transportation: Battery internal short circuit diagnosis based on cloud data for electric vehicles," Applied Energy, Elsevier, vol. 317(C).
    11. Xiong, Rui & Sun, Wanzhou & Yu, Quanqing & Sun, Fengchun, 2020. "Research progress, challenges and prospects of fault diagnosis on battery system of electric vehicles," Applied Energy, Elsevier, vol. 279(C).
    12. Fan Zhang & Xiao Zheng & Zixuan Xing & Minghu Wu, 2024. "Fault Diagnosis Method for Lithium-Ion Power Battery Incorporating Multidimensional Fault Features," Energies, MDPI, vol. 17(7), pages 1-21, March.
    13. Wang, Shuhui & Wang, Zhenpo & Cheng, Ximing & Zhang, Zhaosheng, 2023. "A double-layer fault diagnosis strategy for electric vehicle batteries based on Gaussian mixture model," Energy, Elsevier, vol. 281(C).
    14. Shen, Dongxu & Lyu, Chao & Yang, Dazhi & Hinds, Gareth & Wang, Lixin, 2023. "Connection fault diagnosis for lithium-ion battery packs in electric vehicles based on mechanical vibration signals and broad belief network," Energy, Elsevier, vol. 274(C).
    15. Zhang, Liwen & Zhao, Peng & Xu, Meng & Wang, Xia, 2020. "Computational identification of the safety regime of Li-ion battery thermal runaway," Applied Energy, Elsevier, vol. 261(C).
    16. Li, Da & Zhang, Lei & Zhang, Zhaosheng & Liu, Peng & Deng, Junjun & Wang, Qiushi & Wang, Zhenpo, 2023. "Battery safety issue detection in real-world electric vehicles by integrated modeling and voltage abnormality," Energy, Elsevier, vol. 284(C).
    17. Dai, Haifeng & Jiang, Bo & Hu, Xiaosong & Lin, Xianke & Wei, Xuezhe & Pecht, Michael, 2021. "Advanced battery management strategies for a sustainable energy future: Multilayer design concepts and research trends," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    18. Hong, Jichao & Wang, Zhenpo & Yao, Yongtao, 2019. "Fault prognosis of battery system based on accurate voltage abnormity prognosis using long short-term memory neural networks," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    19. Kang, Yongzhe & Duan, Bin & Zhou, Zhongkai & Shang, Yunlong & Zhang, Chenghui, 2020. "Online multi-fault detection and diagnosis for battery packs in electric vehicles," Applied Energy, Elsevier, vol. 259(C).
    20. Jiong Yang & Fanyong Cheng & Maxwell Duodu & Miao Li & Chao Han, 2022. "High-Precision Fault Detection for Electric Vehicle Battery System Based on Bayesian Optimization SVDD," Energies, MDPI, vol. 15(22), pages 1-20, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:234:y:2021:i:c:s0360544221015140. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.