IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v259y2020ics0306261919318574.html
   My bibliography  Save this article

Online multi-fault detection and diagnosis for battery packs in electric vehicles

Author

Listed:
  • Kang, Yongzhe
  • Duan, Bin
  • Zhou, Zhongkai
  • Shang, Yunlong
  • Zhang, Chenghui

Abstract

Rapid detection and accurate diagnosis of faults are essential to safe operation of battery packs in electric vehicles. However, the misdiagnosis happens occasionally because of similar signatures of cell faults, sensor faults and connection faults. In this paper, an online multi-fault diagnostic method is proposed based on a non-redundant crossed-style measurement circuit and improved correlation coefficient method. In the measurement circuit, each sensor measures the voltage sum of two neighboring cells and one connection part without increasing the hardware cost. The correlation coefficient method is used to catch fault signatures and assess the fault degree. By applying these two methods, the cell faults can be distinguished from other faults by identifying the correlation coefficient of neighboring voltages with fault flags. Furthermore, connection faults and voltage sensor faults are isolated by the correlation coefficient of the neighboring voltages difference and current. The multi-fault diagnostic method can avoid false fault detection among different faults, and ensure high robustness to normal measurement errors and battery inconsistencies of ambient temperature, state of charge, and state of health. The feasibility and advantage are validated by theoretical analysis and comparative study of experimental results.

Suggested Citation

  • Kang, Yongzhe & Duan, Bin & Zhou, Zhongkai & Shang, Yunlong & Zhang, Chenghui, 2020. "Online multi-fault detection and diagnosis for battery packs in electric vehicles," Applied Energy, Elsevier, vol. 259(C).
    • Handle: RePEc:eee:appene:v:259:y:2020:i:c:s0306261919318574
    DOI: 10.1016/j.apenergy.2019.114170
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261919318574
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2019.114170?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Chen, Zeyu & Xiong, Rui & Lu, Jiahuan & Li, Xinggang, 2018. "Temperature rise prediction of lithium-ion battery suffering external short circuit for all-climate electric vehicles application," Applied Energy, Elsevier, vol. 213(C), pages 375-383.
    2. Feng, Xuning & Weng, Caihao & Ouyang, Minggao & Sun, Jing, 2016. "Online internal short circuit detection for a large format lithium ion battery," Applied Energy, Elsevier, vol. 161(C), pages 168-180.
    3. Polverino, Pierpaolo & Sorrentino, Marco & Pianese, Cesare, 2017. "A model-based diagnostic technique to enhance faults isolability in Solid Oxide Fuel Cell systems," Applied Energy, Elsevier, vol. 204(C), pages 1198-1214.
    4. Zhang, Caiping & Jiang, Yan & Jiang, Jiuchun & Cheng, Gong & Diao, Weiping & Zhang, Weige, 2017. "Study on battery pack consistency evolutions and equilibrium diagnosis for serial- connected lithium-ion batteries," Applied Energy, Elsevier, vol. 207(C), pages 510-519.
    5. Zhao, Yang & Liu, Peng & Wang, Zhenpo & Zhang, Lei & Hong, Jichao, 2017. "Fault and defect diagnosis of battery for electric vehicles based on big data analysis methods," Applied Energy, Elsevier, vol. 207(C), pages 354-362.
    6. Zhu, Rui & Duan, Bin & Zhang, Chenghui & Gong, Sizhao, 2019. "Accurate lithium-ion battery modeling with inverse repeat binary sequence for electric vehicle applications," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    7. Hannan, M.A. & Lipu, M.S.H. & Hussain, A. & Mohamed, A., 2017. "A review of lithium-ion battery state of charge estimation and management system in electric vehicle applications: Challenges and recommendations," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 834-854.
    8. Ping, Ping & Wang, Qingsong & Chung, Youngmann & Wen, Jennifer, 2017. "Modelling electro-thermal response of lithium-ion batteries from normal to abuse conditions," Applied Energy, Elsevier, vol. 205(C), pages 1327-1344.
    9. Palmer, Kate & Tate, James E. & Wadud, Zia & Nellthorp, John, 2018. "Total cost of ownership and market share for hybrid and electric vehicles in the UK, US and Japan," Applied Energy, Elsevier, vol. 209(C), pages 108-119.
    10. Du, Jiuyu & Ouyang, Danhua, 2017. "Progress of Chinese electric vehicles industrialization in 2015: A review," Applied Energy, Elsevier, vol. 188(C), pages 529-546.
    11. Chao-Yang Wang & Guangsheng Zhang & Shanhai Ge & Terrence Xu & Yan Ji & Xiao-Guang Yang & Yongjun Leng, 2016. "Lithium-ion battery structure that self-heats at low temperatures," Nature, Nature, vol. 529(7587), pages 515-518, January.
    12. Zhang, Zehan & Li, Shuanghong & Xiao, Yawen & Yang, Yupu, 2019. "Intelligent simultaneous fault diagnosis for solid oxide fuel cell system based on deep learning," Applied Energy, Elsevier, vol. 233, pages 930-942.
    13. Wang, Zhenpo & Hong, Jichao & Liu, Peng & Zhang, Lei, 2017. "Voltage fault diagnosis and prognosis of battery systems based on entropy and Z-score for electric vehicles," Applied Energy, Elsevier, vol. 196(C), pages 289-302.
    14. Chen, Zeyu & Xiong, Rui & Tian, Jinpeng & Shang, Xiong & Lu, Jiahuan, 2016. "Model-based fault diagnosis approach on external short circuit of lithium-ion battery used in electric vehicles," Applied Energy, Elsevier, vol. 184(C), pages 365-374.
    15. Liu, Zhentong & He, Hongwen, 2017. "Sensor fault detection and isolation for a lithium-ion battery pack in electric vehicles using adaptive extended Kalman filter," Applied Energy, Elsevier, vol. 185(P2), pages 2033-2044.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhipeng Jiao & Jian Ma & Xuan Zhao & Kai Zhang & Dean Meng & Xuebo Li, 2022. "Development of a Rapid Inspection Driving Cycle for Battery Electric Vehicles Based on Operational Safety," Sustainability, MDPI, vol. 14(9), pages 1-16, April.
    2. Sun, Zhenyu & Han, Yang & Wang, Zhenpo & Chen, Yong & Liu, Peng & Qin, Zian & Zhang, Zhaosheng & Wu, Zhiqiang & Song, Chunbao, 2022. "Detection of voltage fault in the battery system of electric vehicles using statistical analysis," Applied Energy, Elsevier, vol. 307(C).
    3. Liu, Qiquan & Ma, Jian & Zhao, Xuan & Zhang, Kai & Meng, Dean, 2023. "Online diagnosis and prediction of power battery voltage comprehensive faults for electric vehicles based on multi-parameter characterization and improved K-means method," Energy, Elsevier, vol. 283(C).
    4. Semeraro, Concetta & Aljaghoub, Haya & Abdelkareem, Mohammad Ali & Alami, Abdul Hai & Olabi, A.G., 2023. "Digital twin in battery energy storage systems: Trends and gaps detection through association rule mining," Energy, Elsevier, vol. 273(C).
    5. Yu, Quanqing & Dai, Lei & Xiong, Rui & Chen, Zeyu & Zhang, Xin & Shen, Weixiang, 2022. "Current sensor fault diagnosis method based on an improved equivalent circuit battery model," Applied Energy, Elsevier, vol. 310(C).
    6. Yang, Qifan & Sun, Jinlei & Kang, Yongzhe & Ma, Hongzhong & Duan, Dawei, 2023. "Internal short circuit detection and evaluation in battery packs based on transformation matrix and an improved state-space model," Energy, Elsevier, vol. 276(C).
    7. Huang, Ruike & Peng, Yiqiang & Yang, Jibin & Xu, Xiaohui & Deng, Pengyi, 2022. "Correlation analysis and prediction of PEM fuel cell voltage during start-stop operation based on real-world driving data," Energy, Elsevier, vol. 260(C).
    8. Joelton Deonei Gotz & João Eustáquio Machado Neto & José Rodolfo Galvão & Taysa Millena Banik Marques & Hugo Valadares Siqueira & Emilson Ribeiro Viana & Manoel H. N. Marinho & Mohamed A. Mohamed & Ad, 2023. "Studying Abuse Testing on Lithium-Ion Battery Packaging for Energy Storage Systems," Sustainability, MDPI, vol. 15(15), pages 1-18, July.
    9. Balakumar Balasingam & Mostafa Ahmed & Krishna Pattipati, 2020. "Battery Management Systems—Challenges and Some Solutions," Energies, MDPI, vol. 13(11), pages 1-19, June.
    10. Semeraro, Concetta & Aljaghoub, Haya & Abdelkareem, Mohammad Ali & Alami, Abdul Hai & Dassisti, Michele & Olabi, A.G., 2023. "Guidelines for designing a digital twin for Li-ion battery: A reference methodology," Energy, Elsevier, vol. 284(C).
    11. Zhao, Xinze & Sun, Bingxiang & Zhang, Weige & He, Xitian & Ma, Shichang & Zhang, Junwei & Liu, Xiaopeng, 2024. "Error theory study on EKF-based SOC and effective error estimation strategy for Li-ion batteries," Applied Energy, Elsevier, vol. 353(PA).
    12. Ren, Song & Sun, Jing, 2024. "Multi-fault diagnosis strategy based on a non-redundant interleaved measurement circuit and improved fuzzy entropy for the battery system," Energy, Elsevier, vol. 292(C).
    13. Fan Zhang & Xiao Zheng & Zixuan Xing & Minghu Wu, 2024. "Fault Diagnosis Method for Lithium-Ion Power Battery Incorporating Multidimensional Fault Features," Energies, MDPI, vol. 17(7), pages 1-21, March.
    14. Xu, Yiming & Ge, Xiaohua & Shen, Weixiang, 2024. "Multi-objective nonlinear observer design for multi-fault detection of lithium-ion battery in electric vehicles," Applied Energy, Elsevier, vol. 362(C).
    15. Liu, Hanxiao & Li, Liwei & Duan, Bin & Kang, Yongzhe & Zhang, Chenghui, 2024. "Multi-fault detection and diagnosis method for battery packs based on statistical analysis," Energy, Elsevier, vol. 293(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xiong, Rui & Sun, Wanzhou & Yu, Quanqing & Sun, Fengchun, 2020. "Research progress, challenges and prospects of fault diagnosis on battery system of electric vehicles," Applied Energy, Elsevier, vol. 279(C).
    2. Xinwei Cong & Caiping Zhang & Jiuchun Jiang & Weige Zhang & Yan Jiang & Linjing Zhang, 2021. "A Comprehensive Signal-Based Fault Diagnosis Method for Lithium-Ion Batteries in Electric Vehicles," Energies, MDPI, vol. 14(5), pages 1-21, February.
    3. Jiong Yang & Fanyong Cheng & Maxwell Duodu & Miao Li & Chao Han, 2022. "High-Precision Fault Detection for Electric Vehicle Battery System Based on Bayesian Optimization SVDD," Energies, MDPI, vol. 15(22), pages 1-20, November.
    4. Sun, Zhenyu & Han, Yang & Wang, Zhenpo & Chen, Yong & Liu, Peng & Qin, Zian & Zhang, Zhaosheng & Wu, Zhiqiang & Song, Chunbao, 2022. "Detection of voltage fault in the battery system of electric vehicles using statistical analysis," Applied Energy, Elsevier, vol. 307(C).
    5. Bosong Zou & Lisheng Zhang & Xiaoqing Xue & Rui Tan & Pengchang Jiang & Bin Ma & Zehua Song & Wei Hua, 2023. "A Review on the Fault and Defect Diagnosis of Lithium-Ion Battery for Electric Vehicles," Energies, MDPI, vol. 16(14), pages 1-19, July.
    6. Xu, Yuan-wu & Wu, Xiao-long & Zhong, Xiao-bo & Zhao, Dong-qi & Sorrentino, Marco & Jiang, Jianhua & Jiang, Chang & Fu, Xiaowei & Li, Xi, 2021. "Mechanism model-based and data-driven approach for the diagnosis of solid oxide fuel cell stack leakage," Applied Energy, Elsevier, vol. 286(C).
    7. Yu, Quanqing & Dai, Lei & Xiong, Rui & Chen, Zeyu & Zhang, Xin & Shen, Weixiang, 2022. "Current sensor fault diagnosis method based on an improved equivalent circuit battery model," Applied Energy, Elsevier, vol. 310(C).
    8. Liu, Qiquan & Ma, Jian & Zhao, Xuan & Zhang, Kai & Meng, Dean, 2023. "Online diagnosis and prediction of power battery voltage comprehensive faults for electric vehicles based on multi-parameter characterization and improved K-means method," Energy, Elsevier, vol. 283(C).
    9. Ma, Mina & Wang, Yu & Duan, Qiangling & Wu, Tangqin & Sun, Jinhua & Wang, Qingsong, 2018. "Fault detection of the connection of lithium-ion power batteries in series for electric vehicles based on statistical analysis," Energy, Elsevier, vol. 164(C), pages 745-756.
    10. Fan Zhang & Xiao Zheng & Zixuan Xing & Minghu Wu, 2024. "Fault Diagnosis Method for Lithium-Ion Power Battery Incorporating Multidimensional Fault Features," Energies, MDPI, vol. 17(7), pages 1-21, March.
    11. Ren, Dongsheng & Liu, Xiang & Feng, Xuning & Lu, Languang & Ouyang, Minggao & Li, Jianqiu & He, Xiangming, 2018. "Model-based thermal runaway prediction of lithium-ion batteries from kinetics analysis of cell components," Applied Energy, Elsevier, vol. 228(C), pages 633-644.
    12. Dai, Haifeng & Jiang, Bo & Hu, Xiaosong & Lin, Xianke & Wei, Xuezhe & Pecht, Michael, 2021. "Advanced battery management strategies for a sustainable energy future: Multilayer design concepts and research trends," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    13. Hong, Jichao & Wang, Zhenpo & Yao, Yongtao, 2019. "Fault prognosis of battery system based on accurate voltage abnormity prognosis using long short-term memory neural networks," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    14. Feng, Xuning & Zheng, Siqi & Ren, Dongsheng & He, Xiangming & Wang, Li & Cui, Hao & Liu, Xiang & Jin, Changyong & Zhang, Fangshu & Xu, Chengshan & Hsu, Hungjen & Gao, Shang & Chen, Tianyu & Li, Yalun , 2019. "Investigating the thermal runaway mechanisms of lithium-ion batteries based on thermal analysis database," Applied Energy, Elsevier, vol. 246(C), pages 53-64.
    15. Xie, Jiale & Xu, Jingfan & Wei, Zhongbao & Li, Xiaoyu, 2023. "Fault isolating and grading for li-ion battery packs based on pseudo images and convolutional neural network," Energy, Elsevier, vol. 263(PD).
    16. Qiao, Dongdong & Wei, Xuezhe & Fan, Wenjun & Jiang, Bo & Lai, Xin & Zheng, Yuejiu & Tang, Xiaolin & Dai, Haifeng, 2022. "Toward safe carbon–neutral transportation: Battery internal short circuit diagnosis based on cloud data for electric vehicles," Applied Energy, Elsevier, vol. 317(C).
    17. Quanqing Yu & Changjiang Wan & Junfu Li & Rui Xiong & Zeyu Chen, 2021. "A Model-Based Sensor Fault Diagnosis Scheme for Batteries in Electric Vehicles," Energies, MDPI, vol. 14(4), pages 1-15, February.
    18. Ren, Dongsheng & Feng, Xuning & Lu, Languang & He, Xiangming & Ouyang, Minggao, 2019. "Overcharge behaviors and failure mechanism of lithium-ion batteries under different test conditions," Applied Energy, Elsevier, vol. 250(C), pages 323-332.
    19. Da Li & Zhaosheng Zhang & Peng Liu & Zhenpo Wang, 2019. "DBSCAN-Based Thermal Runaway Diagnosis of Battery Systems for Electric Vehicles," Energies, MDPI, vol. 12(15), pages 1-15, August.
    20. Jiang, Lulu & Deng, Zhongwei & Tang, Xiaolin & Hu, Lin & Lin, Xianke & Hu, Xiaosong, 2021. "Data-driven fault diagnosis and thermal runaway warning for battery packs using real-world vehicle data," Energy, Elsevier, vol. 234(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:259:y:2020:i:c:s0306261919318574. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.