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Experimental study of small scale and high expansion ratio ORC for recovering high temperature waste heat

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  • Uusitalo, Antti
  • Turunen-Saaresti, Teemu
  • Honkatukia, Juha
  • Dhanasegaran, Radheesh

Abstract

In recent times, the use and development of small-scale (≈ 10 kW) ORC systems has received an increasing interest. However, the operational characteristics of small-scale high-expansion ratio ORC turbines are not yet well understood. In this study, a small-scale high-temperature ORC was investigated experimentally. The studied system has a high-speed turbogenerator including a supersonic radial turbine, a permanent magnet generator and a Barske-type feed pump assembled on a single shaft. Siloxane MDM is used as the working fluid. The turbogenerator performance was studied under different operating conditions and the experimental results were compared against the results obtained from the numerical ORC cycle model for validating the numerical results. The turbine was analyzed to have the mechanical power output close to the system design value and a maximum electric power output of 6 kW was measured. The turbogenerator was capable to be operated at the targeted rotational speed range of 12 000 rpm to 31 000 rpm. Thus, the technical potential of using high rotational speed and supersonic turbomachinery in small-scale and high expansion ratio ORC applications was confirmed. The results highlights the importance of reducing turbogenerator losses and internal power consumption to reach higher power outputs in the future.

Suggested Citation

  • Uusitalo, Antti & Turunen-Saaresti, Teemu & Honkatukia, Juha & Dhanasegaran, Radheesh, 2020. "Experimental study of small scale and high expansion ratio ORC for recovering high temperature waste heat," Energy, Elsevier, vol. 208(C).
    • Handle: RePEc:eee:energy:v:208:y:2020:i:c:s0360544220314286
    DOI: 10.1016/j.energy.2020.118321
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    References listed on IDEAS

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    5. Jankowski, Marcin & Klonowicz, Piotr & Borsukiewicz, Aleksandra, 2021. "Multi-objective optimization of an ORC power plant using one-dimensional design of a radial-inflow turbine with backswept rotor blades," Energy, Elsevier, vol. 237(C).
    6. Witanowski, Łukasz & Klonowicz, Piotr & Lampart, Piotr & Klimaszewski, Piotr & Suchocki, Tomasz & Jędrzejewski, Łukasz & Zaniewski, Dawid & Ziółkowski, Paweł, 2023. "Impact of rotor geometry optimization on the off-design ORC turbine performance," Energy, Elsevier, vol. 265(C).
    7. Zhou, Xia & Zhang, Hanwei & Rong, Yangyiming & Song, Jian & Fang, Song & Xu, Zhuoren & Zhi, Xiaoqin & Wang, Kai & Qiu, Limin & Markides, Christos N., 2022. "Comparative study for air compression heat recovery based on organic Rankine cycle (ORC) in cryogenic air separation units," Energy, Elsevier, vol. 255(C).
    8. Witanowski, Łukasz & Ziółkowski, Paweł & Klonowicz, Piotr & Lampart, Piotr, 2023. "A hybrid approach to optimization of radial inflow turbine with principal component analysis," Energy, Elsevier, vol. 272(C).
    9. Peng, Ningjian & Wang, Enhua & Wang, Wenli, 2023. "Design and analysis of a 1.5 kW single-stage partial-admission impulse turbine for low-grade energy utilization," Energy, Elsevier, vol. 268(C).
    10. Ningjian Peng & Enhua Wang & Hongguang Zhang, 2021. "Preliminary Design of an Axial-Flow Turbine for Small-Scale Supercritical Organic Rankine Cycle," Energies, MDPI, vol. 14(17), pages 1-20, August.
    11. Kazuaki Yazawa & Ali Shakouri, 2021. "Heat Flux Based Optimization of Combined Heat and Power Thermoelectric Heat Exchanger," Energies, MDPI, vol. 14(22), pages 1-16, November.
    12. Enhua Wang & Ningjian Peng, 2023. "A Review on the Preliminary Design of Axial and Radial Turbines for Small-Scale Organic Rankine Cycle," Energies, MDPI, vol. 16(8), pages 1-20, April.

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