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Thermodynamic and turbomachinery design analysis of supercritical Brayton cycles for exhaust gas heat recovery

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  • Uusitalo, Antti
  • Ameli, Alireza
  • Turunen-Saaresti, Teemu

Abstract

Significant amount of energy is wasted in engine systems as waste heat. In this study, the use of supercritical Brayton cycles for recovering exhaust gas heat of large-scale engines is investigated. The aim of the study is to investigate the electricity production potential with different operational conditions and working fluids, and to identify the main design parameters affecting the cycle power production. The studied process configurations are the simple recuperated cycle and intercooled recuperated cycle. As the performance of the studied cycle is sensitive on the turbomachinery design and efficiencies, the design of the process turbine and compressor were included in the analysis. Cycles operating with CO2 and ethane resulted in the highest performances in both the simple and intercooled cycle configurations, while the lowest cycle performances were simulated with ethylene and R116. 18.3 MW engine was selected as the case engine and maximum electric power output of 1.76 MW was simulated by using a low compressor inlet temperature, intercooling, and high turbine inlet pressure. It was concluded that working fluid and the cycle operational parameters have significant influence not only on the thermodynamic cycle design, but also highly affects the optimal rotational speed and geometry of the turbomachines.

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  • Uusitalo, Antti & Ameli, Alireza & Turunen-Saaresti, Teemu, 2019. "Thermodynamic and turbomachinery design analysis of supercritical Brayton cycles for exhaust gas heat recovery," Energy, Elsevier, vol. 167(C), pages 60-79.
    • Handle: RePEc:eee:energy:v:167:y:2019:i:c:p:60-79
    DOI: 10.1016/j.energy.2018.10.181
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    7. Hagen, Brede A.L. & Andresen, Trond & Nekså, Petter, 2022. "Equation-oriented methods for optimizing Rankine cycles using radial inflow turbine," Energy, Elsevier, vol. 252(C).
    8. Edwin Espinel Blanco & Guillermo Valencia Ochoa & Jorge Duarte Forero, 2020. "Thermodynamic, Exergy and Environmental Impact Assessment of S-CO 2 Brayton Cycle Coupled with ORC as Bottoming Cycle," Energies, MDPI, vol. 13(9), pages 1-24, May.
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    11. Li, Ligeng & Tian, Hua & Shi, Lingfeng & Wang, Jingyu & Li, Min & Shu, Gequn, 2021. "Adaptive flow assignment for CO2 transcritical power cycle (CTPC): An engine operational profile-based off-design study," Energy, Elsevier, vol. 225(C).
    12. Muhammad, Hafiz Ali & Cho, Junhyun & Cho, Jongjae & Choi, Bongsu & Roh, Chulwoo & Ishfaq, Hafiz Ahmad & Lee, Gilbong & Shin, Hyungki & Baik, Young-Jin & Lee, Beomjoon, 2022. "Performance improvement of supercritical carbon dioxide power cycle at elevated heat sink temperatures," Energy, Elsevier, vol. 239(PD).
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    14. Kunniyoor, Vijayaraj & Singh, Punit & Nadella, Karthik, 2020. "Value of closed-cycle gas turbines with design assessment," Applied Energy, Elsevier, vol. 269(C).
    15. Antti Uusitalo & Aki Grönman, 2021. "Analysis of Radial Inflow Turbine Losses Operating with Supercritical Carbon Dioxide," Energies, MDPI, vol. 14(12), pages 1-18, June.
    16. Chen, Weixiong & Qian, Yiran & Tang, Xin & Fang, Huawei & Yi, Jingwei & Liang, Tiebo & Zhao, Quanbin & Yan, Junjie, 2023. "System-component combined design and comprehensive evaluation of closed-air Brayton cycle," Energy, Elsevier, vol. 278(C).
    17. Chagnon-Lessard, Noémie & Copeland, Colin & Mathieu-Potvin, François & Gosselin, Louis, 2020. "Maximizing specific work output extracted from engine exhaust with novel inverted Brayton cycles over a large range of operating conditions," Energy, Elsevier, vol. 191(C).

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