IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v173y2019icp352-363.html
   My bibliography  Save this article

Thermodynamic analysis of a 660 MW ultra-supercritical CFB boiler unit

Author

Listed:
  • Zhu, Shahong
  • Zhang, Man
  • Huang, Yiqun
  • Wu, Yuxin
  • Yang, Hairui
  • Lyu, Junfu
  • Gao, Xinyu
  • Wang, Fengjun
  • Yue, Guangxi

Abstract

While the power plant units are the developing towards larger capacity, the relative shortage in thermal efficiency of the circulating fluidized bed (CFB) boiler unit, which has obtained significant development in recent years, is becoming more and more apparent. However, the thermal efficiency computational model applied for different CFB boiler units are not derived yet. Based on Generalized Energy Efficiency Distribution Matrix (GEEDM) model which is designed for normal pulverized coal boiler units, this paper innovatively built a computational model of cycle efficiency for CFB boiler units. Moreover, the mathematical influences of main local influencing factors like terminal difference, extraction steam pressure loss, heat loss, drained water cooling insufficient, steam desuperheater, shaft seal leakage of steam turbine and connection schemes of ash cooler to this model were further proposed to strengthen its industrial applications. In the meanwhile, the detailed thermodynamic analysis of a 660 MW ultra-supercritical unit in China was studied to provide some optimized design and operation suggestions. Particularly, for this unit, an optimized connection scheme of the ash cooler, a core component in the CFB boiler to reclaim physical heat in the bottom ash, was selected from 20 different connection schemes.

Suggested Citation

  • Zhu, Shahong & Zhang, Man & Huang, Yiqun & Wu, Yuxin & Yang, Hairui & Lyu, Junfu & Gao, Xinyu & Wang, Fengjun & Yue, Guangxi, 2019. "Thermodynamic analysis of a 660 MW ultra-supercritical CFB boiler unit," Energy, Elsevier, vol. 173(C), pages 352-363.
  • Handle: RePEc:eee:energy:v:173:y:2019:i:c:p:352-363
    DOI: 10.1016/j.energy.2019.01.061
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544219300635
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2019.01.061?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Qiao, Yongqiang & Yan, Junjie, 2018. "Entropy generation analysis on a heat exchanger with different design and operation factors during transient processes," Energy, Elsevier, vol. 158(C), pages 330-342.
    2. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Wang, Zhu & Yan, Junjie, 2018. "Thermodynamics analysis on a heat exchanger unit during the transient processes based on the second law," Energy, Elsevier, vol. 165(PB), pages 622-633.
    3. Yuan, Jiahai & Kang, Junjie & Yu, Cong & Hu, Zhaoguang, 2011. "Energy conservation and emissions reduction in China—Progress and prospective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4334-4347.
    4. Zeng, Bing & Lu, Xiaofeng & Liu, Hanzhou, 2010. "Influence of CFB (circulating fluidized bed) boiler bottom ash heat recovery mode on thermal economy of units," Energy, Elsevier, vol. 35(9), pages 3863-3869.
    5. Yang, Yongping & Wang, Ligang & Dong, Changqing & Xu, Gang & Morosuk, Tatiana & Tsatsaronis, George, 2013. "Comprehensive exergy-based evaluation and parametric study of a coal-fired ultra-supercritical power plant," Applied Energy, Elsevier, vol. 112(C), pages 1087-1099.
    6. Zhao, Yongliang & Wang, Chaoyang & Liu, Ming & Chong, Daotong & Yan, Junjie, 2018. "Improving operational flexibility by regulating extraction steam of high-pressure heaters on a 660 MW supercritical coal-fired power plant: A dynamic simulation," Applied Energy, Elsevier, vol. 212(C), pages 1295-1309.
    7. Wang, Chaoyang & Zhao, Yongliang & Liu, Ming & Qiao, Yongqiang & Chong, Daotong & Yan, Junjie, 2018. "Peak shaving operational optimization of supercritical coal-fired power plants by revising control strategy for water-fuel ratio," Applied Energy, Elsevier, vol. 216(C), pages 212-223.
    8. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Qiao, Yongqiang & Chong, Daotong & Yan, Junjie, 2018. "Dynamic modeling and operation optimization for the cold end system of thermal power plants during transient processes," Energy, Elsevier, vol. 145(C), pages 734-746.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hang Yin & Yingai Jin & Liang Li & Wenbo Lv, 2022. "Numerical Investigation on the Impact of Exergy Analysis and Structural Improvement in Power Plant Boiler through Co-Simulation," Energies, MDPI, vol. 15(21), pages 1-19, October.
    2. Deng, Boyu & Zhang, Man & Lyu, Junfu & Li, Shaohua & Yang, Hairui, 2019. "Safety analysis on the water wall in the 350 MW supercritical CFB boiler under sudden electricity failure," Energy, Elsevier, vol. 189(C).
    3. Zhao, Tian & Sun, Qing-Han & Li, Xia & Xin, Yong-Lin & Chen, Qun, 2023. "A novel transfer matrix-based method for steady-state modeling and analysis of thermal systems," Energy, Elsevier, vol. 281(C).
    4. Guo Li & Xiangyu Tao & Zonglong Zhang & Chen Yang & Qigang Deng & Li Nie & Wei He & Weicheng Li & Jiayi Lu & Liming Gong, 2023. "Dynamic Simulation of MFT and BT Processes on a 660 MW Ultra-Supercritical Circulating Fluidized Bed Boiler," Energies, MDPI, vol. 16(5), pages 1-13, February.
    5. Chen, Bin & Ye, Xiao & Shen, Jun & Wang, Sha & Deng, Shengxiang & Yang, Jinbiao, 2021. "Investigations on the energy efficiency limits for industrial boiler operation and technical requirements—taking China’s Hunan province as an example," Energy, Elsevier, vol. 220(C).
    6. Chen Yang & Zonglong Zhang & Haochuang Wu & Kangjie Deng, 2022. "Dynamic Characteristics Analysis of a 660 MW Ultra-Supercritical Circulating Fluidized Bed Boiler," Energies, MDPI, vol. 15(11), pages 1-20, May.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhao, Yongliang & Liu, Ming & Wang, Chaoyang & Wang, Zhu & Chong, Daotong & Yan, Junjie, 2019. "Exergy analysis of the regulating measures of operational flexibility in supercritical coal-fired power plants during transient processes," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    2. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Qiao, Yongqiang & Yan, Junjie, 2018. "Entropy generation analysis on a heat exchanger with different design and operation factors during transient processes," Energy, Elsevier, vol. 158(C), pages 330-342.
    3. Zhao, Yongliang & Liu, Ming & Wang, Chaoyang & Li, Xin & Chong, Daotong & Yan, Junjie, 2018. "Increasing operational flexibility of supercritical coal-fired power plants by regulating thermal system configuration during transient processes," Applied Energy, Elsevier, vol. 228(C), pages 2375-2386.
    4. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Wang, Zhu & Yan, Junjie, 2018. "Thermodynamics analysis on a heat exchanger unit during the transient processes based on the second law," Energy, Elsevier, vol. 165(PB), pages 622-633.
    5. Chen, Chen & Liu, Ming & Li, Mengjie & Wang, Yu & Wang, Chaoyang & Yan, Junjie, 2024. "Digital twin modeling and operation optimization of the steam turbine system of thermal power plants," Energy, Elsevier, vol. 290(C).
    6. Zhang, Kezhen & Liu, Ming & Zhao, Yongliang & Wang, Chaoyang & Yan, Junjie, 2020. "Entropy generation versus transition time of heat exchanger during transient processes," Energy, Elsevier, vol. 200(C).
    7. Zhang, Kezhen & Zhao, Yongliang & Liu, Ming & Gao, Lin & Fu, Yue & Yan, Junjie, 2021. "Flexibility enhancement versus thermal efficiency of coal-fired power units during the condensate throttling processes," Energy, Elsevier, vol. 218(C).
    8. Zhang, Shunqi & Liu, Ming & Ma, Yuegeng & Liu, Jiping & Yan, Junjie, 2021. "Flexibility assessment of a modified double-reheat Rankine cycle integrating a regenerative turbine during recuperative heater shutdown processes," Energy, Elsevier, vol. 233(C).
    9. Wang, Chaoyang & Qiao, Yongqiang & Liu, Ming & Zhao, Yongliang & Yan, Junjie, 2020. "Enhancing peak shaving capability by optimizing reheat-steam temperature control of a double-reheat boiler," Applied Energy, Elsevier, vol. 260(C).
    10. Wang, Yanhong & Cao, Lihua & Li, Xingcan & Wang, Jiaxing & Hu, Pengfei & Li, Bo & Li, Yong, 2020. "A novel thermodynamic method and insight of heat transfer characteristics on economizer for supercritical thermal power plant," Energy, Elsevier, vol. 191(C).
    11. Yin, Linfei & Xie, Jiaxing, 2022. "Multi-feature-scale fusion temporal convolution networks for metal temperature forecasting of ultra-supercritical coal-fired power plant reheater tubes," Energy, Elsevier, vol. 238(PA).
    12. Wang, Anming & Liu, Jiping & Liu, Ming & Li, Gen & Yan, Junjie, 2019. "Dynamic modeling and behavior of parabolic trough concentrated solar power system under cloudy conditions," Energy, Elsevier, vol. 177(C), pages 106-120.
    13. Mauger, Gedeon & Tauveron, Nicolas & Bentivoglio, Fabrice & Ruby, Alain, 2019. "On the dynamic modeling of Brayton cycle power conversion systems with the CATHARE-3 code," Energy, Elsevier, vol. 168(C), pages 1002-1016.
    14. Alsanousie, Abdurrahman A. & Elsamni, Osama A. & Attia, Abdelhamid E. & Elhelw, Mohamed, 2021. "Transient and troubleshoots management of aged small-scale steam power plants using Aspen Plus Dynamics," Energy, Elsevier, vol. 223(C).
    15. Zhao, Haitao & Jiang, Peng & Chen, Zhe & Ezeh, Collins I. & Hong, Yuanda & Guo, Yishan & Zheng, Chenghang & Džapo, Hrvoje & Gao, Xiang & Wu, Tao, 2019. "Improvement of fuel sources and energy products flexibility in coal power plants via energy-cyber-physical-systems approach," Applied Energy, Elsevier, vol. 254(C).
    16. Yan, Hui & Liu, Ming & Wang, Zhu & Zhang, Kezhen & Chong, Daotong & Yan, Junjie, 2023. "Flexibility enhancement of solar-aided coal-fired power plant under different direct normal irradiance conditions," Energy, Elsevier, vol. 262(PA).
    17. Liu, Ming & Wang, Shan & Yan, Junjie, 2021. "Operation scheduling of a coal-fired CHP station integrated with power-to-heat devices with detail CHP unit models by particle swarm optimization algorithm," Energy, Elsevier, vol. 214(C).
    18. Wang, Zhu & Liu, Ming & Zhao, Yongliang & Wang, Chaoyang & Chong, Daotong & Yan, Junjie, 2020. "Flexibility and efficiency enhancement for double-reheat coal-fired power plants by control optimization considering boiler heat storage," Energy, Elsevier, vol. 201(C).
    19. Mohammad Qasem & Omar Mohamed & Wejdan Abu Elhaija, 2022. "Parameter Identification and Sliding Pressure Control of a Supercritical Power Plant Using Whale Optimizer," Sustainability, MDPI, vol. 14(13), pages 1-25, June.
    20. Wang, Chaoyang & Zhao, Yongliang & Liu, Ming & Qiao, Yongqiang & Chong, Daotong & Yan, Junjie, 2018. "Peak shaving operational optimization of supercritical coal-fired power plants by revising control strategy for water-fuel ratio," Applied Energy, Elsevier, vol. 216(C), pages 212-223.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:173:y:2019:i:c:p:352-363. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.