IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v172y2019icp320-332.html
   My bibliography  Save this article

Energy-saving investigation for diethyl carbonate synthesis through the reactive dividing wall column combining the vapor recompression heat pump or different pressure thermally coupled technique

Author

Listed:
  • Yang, Ao
  • Sun, Shirui
  • Eslamimanesh, Ali
  • Wei, Shun'an
  • Shen, Weifeng

Abstract

The design of the diethyl carbonate (DEC) production process has received much attention due to its key role as the oxygenated gasoline additive with much fewer environmental and health issues than methyl tert-butyl ether. In this study, two configurations including vapor recompression heat pump (VRHP)-reactive dividing wall column (RDWC) with or without the splitting top stream are investigated for DEC production to screen out the best VRHP sequence. Furthermore, a novel alternative approach of different pressure thermally coupled-RDWC (DPTC-RDWC) is comparatively proposed to achieve less capital and energy cost. The effects of pressure within stripping section of the RDWC on total annualized cost (TAC) and the temperature difference between the condenser and reboiler are studied. The results illustrate that the proposed optimum process produces DEC production with the purity of 99.8 mol% and significant reduction of TAC is achieved by 20.52% with 10 years payback period. Apart from that, carbon dioxide emission of the process is decreased by 33.74% compared to that through conventional RDWC.

Suggested Citation

  • Yang, Ao & Sun, Shirui & Eslamimanesh, Ali & Wei, Shun'an & Shen, Weifeng, 2019. "Energy-saving investigation for diethyl carbonate synthesis through the reactive dividing wall column combining the vapor recompression heat pump or different pressure thermally coupled technique," Energy, Elsevier, vol. 172(C), pages 320-332.
    • Handle: RePEc:eee:energy:v:172:y:2019:i:c:p:320-332
    DOI: 10.1016/j.energy.2019.01.126
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544219301343
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2019.01.126?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Olujić, Ž. & Sun, L. & de Rijke, A. & Jansens, P.J., 2006. "Conceptual design of an internally heat integrated propylene-propane splitter," Energy, Elsevier, vol. 31(15), pages 3083-3096.
    2. Contreras-Zarazúa, Gabriel & Vázquez-Castillo, José Antonio & Ramírez-Márquez, César & Pontis, Gianni A. & Segovia-Hernández, Juan Gabriel & Alcántara-Ávila, Jesus Rafael, 2017. "Comparison of intensified reactive distillation configurations for the synthesis of diphenyl carbonate," Energy, Elsevier, vol. 135(C), pages 637-649.
    3. Zhao, Yongteng & Ma, Kang & Bai, Wenting & Du, Deqing & Zhu, Zhaoyou & Wang, Yinglong & Gao, Jun, 2018. "Energy-saving thermally coupled ternary extractive distillation process by combining with mixed entrainer for separating ternary mixture containing bioethanol," Energy, Elsevier, vol. 148(C), pages 296-308.
    4. Kaur, Jasdeep & Sangal, Vikas Kumar, 2017. "Reducing energy requirements for ETBE synthesis using reactive dividing wall distillation column," Energy, Elsevier, vol. 126(C), pages 671-676.
    5. Waheed, M.A. & Oni, A.O. & Adejuyigbe, S.B. & Adewumi, B.A. & Fadare, D.A., 2014. "Performance enhancement of vapor recompression heat pump," Applied Energy, Elsevier, vol. 114(C), pages 69-79.
    6. Gadalla, M. & Olujić, Ž. & de Rijke, A. & Jansens, P.J., 2006. "Reducing CO2 emissions of internally heat-integrated distillation columns for separation of close boiling mixtures," Energy, Elsevier, vol. 31(13), pages 2409-2417.
    7. You, Xinqiang & Rodriguez-Donis, Ivonne & Gerbaud, Vincent, 2016. "Reducing process cost and CO2 emissions for extractive distillation by double-effect heat integration and mechanical heat pump," Applied Energy, Elsevier, vol. 166(C), pages 128-140.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Kiss, Anton A. & Smith, Robin, 2020. "Rethinking energy use in distillation processes for a more sustainable chemical industry," Energy, Elsevier, vol. 203(C).
    2. Sun, Shirui & Chun, Wei & Yang, Ao & Shen, Weifeng & Cui, Peizhe & Ren, Jingzheng, 2020. "The separation of ternary azeotropic mixture: Thermodynamic insight and improved multi-objective optimization," Energy, Elsevier, vol. 206(C).
    3. Chen, Hao & Zhang, Yao Jun & He, Pan Yang & Li, Chan Juan, 2019. "Synthesis, characterization and modification of monolithic ZSM-5 from geopolymer for CO2 capture: Experiments and DFT calculations," Energy, Elsevier, vol. 179(C), pages 422-430.
    4. Zhang, Huafu & Tong, Lige & Zhang, Zhentao & Song, Yanchang & Yang, Junling & Yue, Yunkai & Wu, Zhenqun & Wang, Youdong & Yu, Ze & Zhang, Junhao, 2023. "A integrated mechanical vapor compression enrichment system of radioactive wastewater: Experimental study, model optimization and performance prediction," Energy, Elsevier, vol. 282(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Duan, Cong & Li, Chunli, 2023. "Energy-saving improvement of heat integration for separating dilute azeotropic components in extractive distillation," Energy, Elsevier, vol. 263(PC).
    2. Kiss, Anton A. & Flores Landaeta, Servando J. & Infante Ferreira, Carlos A., 2012. "Towards energy efficient distillation technologies – Making the right choice," Energy, Elsevier, vol. 47(1), pages 531-542.
    3. Kazemi, Abolghasem & Mehrabani-Zeinabad, Arjomand & Beheshti, Masoud, 2018. "Recently developed heat pump assisted distillation configurations: A comparative study," Applied Energy, Elsevier, vol. 211(C), pages 1261-1281.
    4. Cui, Chengtian & Qi, Meng & Zhang, Xiaodong & Sun, Jinsheng & Li, Qing & Kiss, Anton A. & Wong, David Shan-Hill & Masuku, Cornelius M. & Lee, Moonyong, 2024. "Electrification of distillation for decarbonization: An overview and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    5. Xia, Hui & Ye, Qing & Feng, Shenyao & Li, Rui & Suo, Xiaomeng, 2017. "A novel energy-saving pressure swing distillation process based on self-heat recuperation technology," Energy, Elsevier, vol. 141(C), pages 770-781.
    6. van de Bor, D.M. & Infante Ferreira, C.A., 2013. "Quick selection of industrial heat pump types including the impact of thermodynamic losses," Energy, Elsevier, vol. 53(C), pages 312-322.
    7. Zhao, Yongteng & Ma, Kang & Bai, Wenting & Du, Deqing & Zhu, Zhaoyou & Wang, Yinglong & Gao, Jun, 2018. "Energy-saving thermally coupled ternary extractive distillation process by combining with mixed entrainer for separating ternary mixture containing bioethanol," Energy, Elsevier, vol. 148(C), pages 296-308.
    8. Zhang, Hongru & Wang, Shuai & Tang, Jiaxuan & Li, Ningning & Li, Yanan & Cui, Peizhe & Wang, Yinglong & Zheng, Shiqing & Zhu, Zhaoyou & Ma, Yixin, 2021. "Multi-objective optimization and control strategy for extractive distillation with dividing-wall column/pervaporation for separation of ternary azeotropes based on mechanism analysis," Energy, Elsevier, vol. 229(C).
    9. Jana, Amiya K. & Maiti, Debadrita, 2013. "An ideal internally heat integrated batch distillation with a jacketed still with application to a reactive system," Energy, Elsevier, vol. 57(C), pages 527-534.
    10. Liu, X.G. & He, C. & He, C.C. & Chen, J.J. & Zhang, B.J. & Chen, Q.L., 2017. "A new retrofit approach to the absorption-stabilization process for improving energy efficiency in refineries," Energy, Elsevier, vol. 118(C), pages 1131-1145.
    11. Li, Hui & Ni, Long & Yao, Yang & Sun, Cheng, 2020. "Annual performance experiments of an earth-air heat exchanger fresh air-handling unit in severe cold regions: Operation, economic and greenhouse gas emission analyses," Renewable Energy, Elsevier, vol. 146(C), pages 25-37.
    12. Khalili-Garakani, Amirhossein & Ivakpour, Javad & Kasiri, Norollah, 2016. "Evolutionary synthesis of optimum light ends recovery unit with exergy analysis application," Applied Energy, Elsevier, vol. 168(C), pages 507-522.
    13. Wiranarongkorn, Kunlanan & Im-orb, Karittha & Panpranot, Joongjai & Maréchal, François & Arpornwichanop, Amornchai, 2021. "Exergy and exergoeconomic analyses of sustainable furfural production via reactive distillation," Energy, Elsevier, vol. 226(C).
    14. Chen, Shiqing & Dong, Xuezhi & Xu, Jian & Zhang, Hualiang & Gao, Qing & Tan, Chunqing, 2019. "Thermodynamic evaluation of the novel distillation column of the air separation unit with integration of liquefied natural gas (LNG) regasification," Energy, Elsevier, vol. 171(C), pages 341-359.
    15. Kiran, Bandaru & Jana, Amiya K. & Samanta, Amar Nath, 2012. "A novel intensified heat integration in multicomponent distillation," Energy, Elsevier, vol. 41(1), pages 443-453.
    16. Hegely, Laszlo & Lang, Peter, 2020. "Reduction of the energy demand of a second-generation bioethanol plant by heat integration and vapour recompression between different columns," Energy, Elsevier, vol. 208(C).
    17. Shahandeh, H. & Ivakpour, J. & Kasiri, N., 2014. "Internal and external HIDiCs (heat-integrated distillation columns) optimization by genetic algorithm," Energy, Elsevier, vol. 64(C), pages 875-886.
    18. Shi, Pengyuan & Zhang, Qingjun & Zeng, Aiwu & Ma, Youguang & Yuan, Xigang, 2020. "Eco-efficient vapor recompression-assisted pressure-swing distillation process for the separation of a maximum-boiling azeotrope," Energy, Elsevier, vol. 196(C).
    19. Geng, Xueli & Yan, Peng & Zhou, Hao & Li, Hong & Gao, Xin, 2023. "Process synthesis and 4E evaluation of hybrid reactive distillation processes for the ethanol and tert-butanol recovery from wastewater," Renewable Energy, Elsevier, vol. 205(C), pages 929-944.
    20. Suphanit, B., 2010. "Design of internally heat-integrated distillation column (HIDiC): Uniform heat transfer area versus uniform heat distribution," Energy, Elsevier, vol. 35(3), pages 1505-1514.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:172:y:2019:i:c:p:320-332. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.