IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v161y2018icp809-820.html
   My bibliography  Save this article

Development and validation of a single-piston free piston expander-linear generator for a small-scale organic Rankine cycle

Author

Listed:
  • Tian, Yaming
  • Zhang, Hongguang
  • Li, Jian
  • Hou, Xiaochen
  • Zhao, Tenglong
  • Yang, Fubin
  • Xu, Yonghong
  • Wang, Xin

Abstract

To improve the energy efficiency of internal combustion engines, this study develops a single-piston free piston expander-linear generator (FPE-LG) for a small scale organic Rankine cycle (ORC) in a waste heat recovery system. The prototype can operate continuously and stably, thereby indicating that the single-piston FPE-LG has a feasible working principle. The operation characteristics of FPE-LG are revealed, and the effects of the intake valve opening time (IVOT) and the exhaust valve opening time (EVOT) on the output performance are investigated. The experimental results reveal that the piston can run at a relatively high velocity near the dead centers, and peak acceleration is typically achieved when the piston arrives at the operation left/right dead centers (OLDC/ORDC). The piston stroke length is decreased significantly as the operating frequency is increased. The peak power output, peak in-cylinder pressure, peak velocity of the free piston, and utilization ratio of the piston stroke (η) are increased as the external load resistance is increased. In addition, η increases with longer IVOT and can reach up to 67.4% when the IVOT is 40 ms. The exhaust pressure decreases as the EVOT is increased, and the power output can be improved by regulating the IVOT rather than the EVOT.

Suggested Citation

  • Tian, Yaming & Zhang, Hongguang & Li, Jian & Hou, Xiaochen & Zhao, Tenglong & Yang, Fubin & Xu, Yonghong & Wang, Xin, 2018. "Development and validation of a single-piston free piston expander-linear generator for a small-scale organic Rankine cycle," Energy, Elsevier, vol. 161(C), pages 809-820.
    • Handle: RePEc:eee:energy:v:161:y:2018:i:c:p:809-820
    DOI: 10.1016/j.energy.2018.07.192
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544218314890
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2018.07.192?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Yaodong & Chen, Lin & Jia, Boru & Roskilly, Anthony Paul, 2017. "Experimental study of the operation characteristics of an air-driven free-piston linear expander," Applied Energy, Elsevier, vol. 195(C), pages 93-99.
    2. Jiang, Long & Wang, LiWei & Wang, RuZhu & Gao, Peng & Song, FenPing, 2014. "Investigation on cascading cogeneration system of ORC (Organic Rankine Cycle) and CaCl2/BaCl2 two-stage adsorption freezer," Energy, Elsevier, vol. 71(C), pages 377-387.
    3. Gao, P. & Wang, L.W. & Wang, R.Z. & Jiang, L. & Zhou, Z.S., 2015. "Experimental investigation on a small pumpless ORC (organic rankine cycle) system driven by the low temperature heat source," Energy, Elsevier, vol. 91(C), pages 324-333.
    4. Wang, E.H. & Zhang, H.G. & Zhao, Y. & Fan, B.Y. & Wu, Y.T. & Mu, Q.H., 2012. "Performance analysis of a novel system combining a dual loop organic Rankine cycle (ORC) with a gasoline engine," Energy, Elsevier, vol. 43(1), pages 385-395.
    5. Mikalsen, R. & Jones, E. & Roskilly, A.P., 2010. "Predictive piston motion control in a free-piston internal combustion engine," Applied Energy, Elsevier, vol. 87(5), pages 1722-1728, May.
    6. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    7. Yamamoto, Takahisa & Furuhata, Tomohiko & Arai, Norio & Mori, Koichi, 2001. "Design and testing of the Organic Rankine Cycle," Energy, Elsevier, vol. 26(3), pages 239-251.
    8. Yang, Fubin & Zhang, Hongguang & Bei, Chen & Song, Songsong & Wang, Enhua, 2015. "Parametric optimization and performance analysis of ORC (organic Rankine cycle) for diesel engine waste heat recovery with a fin-and-tube evaporator," Energy, Elsevier, vol. 91(C), pages 128-141.
    9. Preetham, B.S. & Weiss, L., 2016. "Investigations of a new free piston expander engine cycle," Energy, Elsevier, vol. 106(C), pages 535-545.
    10. Xiao, Jin & Li, Qingfeng & Huang, Zhen, 2010. "Motion characteristic of a free piston linear engine," Applied Energy, Elsevier, vol. 87(4), pages 1288-1294, April.
    11. Shu, Gequn & Zhao, Mingru & Tian, Hua & Wei, Haiqiao & Liang, Xingyu & Huo, Yongzhan & Zhu, Weijie, 2016. "Experimental investigation on thermal OS/ORC (Oil Storage/Organic Rankine Cycle) system for waste heat recovery from diesel engine," Energy, Elsevier, vol. 107(C), pages 693-706.
    12. Yang, Kai & Zhang, Hongguang & Wang, Zhen & Zhang, Jian & Yang, Fubin & Wang, Enhua & Yao, Baofeng, 2013. "Study of zeotropic mixtures of ORC (organic Rankine cycle) under engine various operating conditions," Energy, Elsevier, vol. 58(C), pages 494-510.
    13. Zhang, Ye-Qiang & Wu, Yu-Ting & Xia, Guo-Dong & Ma, Chong-Fang & Ji, Wei-Ning & Liu, Shan-Wei & Yang, Kai & Yang, Fu-Bin, 2014. "Development and experimental study on organic Rankine cycle system with single-screw expander for waste heat recovery from exhaust of diesel engine," Energy, Elsevier, vol. 77(C), pages 499-508.
    14. Xu, Zhaoping & Chang, Siqin, 2010. "Prototype testing and analysis of a novel internal combustion linear generator integrated power system," Applied Energy, Elsevier, vol. 87(4), pages 1342-1348, April.
    15. Yang, Fubin & Zhang, Hongguang & Song, Songsong & Bei, Chen & Wang, Hongjin & Wang, Enhua, 2015. "Thermoeconomic multi-objective optimization of an organic Rankine cycle for exhaust waste heat recovery of a diesel engine," Energy, Elsevier, vol. 93(P2), pages 2208-2228.
    16. Kang, Seok Hun, 2012. "Design and experimental study of ORC (organic Rankine cycle) and radial turbine using R245fa working fluid," Energy, Elsevier, vol. 41(1), pages 514-524.
    17. Xie, Hui & Yang, Can, 2013. "Dynamic behavior of Rankine cycle system for waste heat recovery of heavy duty diesel engines under driving cycle," Applied Energy, Elsevier, vol. 112(C), pages 130-141.
    18. Gaosheng Li & Hongguang Zhang & Fubin Yang & Songsong Song & Ying Chang & Fei Yu & Jingfu Wang & Baofeng Yao, 2016. "Preliminary Development of a Free Piston Expander–Linear Generator for Small-Scale Organic Rankine Cycle (ORC) Waste Heat Recovery System," Energies, MDPI, vol. 9(4), pages 1-18, April.
    19. Yuan, Chenheng & Feng, Huihua & He, Yituan & Xu, Jing, 2016. "Combustion characteristics analysis of a free-piston engine generator coupling with dynamic and scavenging," Energy, Elsevier, vol. 102(C), pages 637-649.
    20. Yang, Fubin & Cho, Heejin & Zhang, Hongguang & Zhang, Jian, 2017. "Thermoeconomic multi-objective optimization of a dual loop organic Rankine cycle (ORC) for CNG engine waste heat recovery," Applied Energy, Elsevier, vol. 205(C), pages 1100-1118.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Li, Jian & Yang, Fubin & Zhang, Hongguang & Wu, Zhong & Tian, Yaming & Hou, Xiaochen & Xu, Yonghong & Ren, Jing, 2020. "Comparative analysis of different valve timing control methods for single-piston free piston expander-linear generator via an orthogonal experimental design," Energy, Elsevier, vol. 195(C).
    2. Zhang, Hong-Hu & Zhang, Yi-Fan & Feng, Yong-Qiang & Chang, Jen-Chieh & Chang, Chao-Wei & Xi, Huan & Gong, Liang & Hung, Tzu-Chen & Li, Ming-Jia, 2023. "The parametric analysis on the system behaviors with scroll expanders employed in the ORC system: An experimental comparison," Energy, Elsevier, vol. 268(C).
    3. Wu, Zhong & Zhang, Hongguang & Liu, Zhongliang & Tian, Guohong & Hou, Xiaochen & Yang, Fubin, 2022. "Force and energy analysis of single-piston free-piston expander—linear generator," Energy, Elsevier, vol. 251(C).
    4. Hou, Xiaochen & Zhang, Hongguang & Zhao, Tenglong & Xu, Yonghong & Tian, Yaming & Li, Jian & Zhang, Mengru & Wu, Yuting, 2019. "A comparison study and performance analysis of free piston expander-linear generator for organic Rankine cycle system," Energy, Elsevier, vol. 167(C), pages 136-143.
    5. Li, Jian & Zuo, Zhengxing & Jia, Boru & Feng, Huihua & Mei, Bingang & Smallbone, Andrew & Roskilly, Anthony Paul, 2024. "Operating characteristics and design parameter optimization of permanent magnet linear generator applied to free-piston energy converter," Energy, Elsevier, vol. 287(C).
    6. Wu, Zhong & Zhang, Hongguang & Liu, Zhongliang & Hou, Xiaochen & Li, Jian & Yang, Fubin & Zhang, Jian, 2021. "Experimental study on the performance of single-piston free-piston expander—linear generator," Energy, Elsevier, vol. 221(C).
    7. Baoying Peng & Kai Zhang & Liang Tong & Yonghong Xu, 2023. "Research on Gas Recycling of Free-Piston Expander–Linear Generator for Organic Rankine Cycle of Vehicle," Sustainability, MDPI, vol. 15(18), pages 1-16, September.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hou, Xiaochen & Zhang, Hongguang & Yu, Fei & Liu, Hongda & Yang, Fubin & Xu, Yonghong & Tian, Yaming & Li, Gaosheng, 2017. "Free piston expander-linear generator used for organic Rankine cycle waste heat recovery system," Applied Energy, Elsevier, vol. 208(C), pages 1297-1307.
    2. Hou, Xiaochen & Zhang, Hongguang & Xu, Yonghong & Yu, Fei & Zhao, Tenglong & Tian, Yaming & Yang, Yuxin & Zhao, Rui, 2018. "External load resistance effect on the free piston expander-linear generator for organic Rankine cycle waste heat recovery system," Applied Energy, Elsevier, vol. 212(C), pages 1252-1261.
    3. Yang, Fubin & Zhang, Hongguang & Hou, Xiaochen & Tian, Yaming & Xu, Yonghong, 2019. "Experimental study and artificial neural network based prediction of a free piston expander-linear generator for small scale organic Rankine cycle," Energy, Elsevier, vol. 175(C), pages 630-644.
    4. Zhuxian Liu & Zhong Wu & Yonghong Xu & Hongguang Zhang & Jian Zhang & Fubin Yang, 2022. "Performance Investigation of Single–Piston Free Piston Expander–Linear Generator with Multi–Parameter Based on Simulation Model," Energies, MDPI, vol. 15(23), pages 1-28, November.
    5. Zhu, Yilin & Li, Weiyi & Sun, Guanzhong & Li, Haojie, 2018. "Thermo-economic analysis based on objective functions of an organic Rankine cycle for waste heat recovery from marine diesel engine," Energy, Elsevier, vol. 158(C), pages 343-356.
    6. Yang, Fubin & Cho, Heejin & Zhang, Hongguang & Zhang, Jian, 2017. "Thermoeconomic multi-objective optimization of a dual loop organic Rankine cycle (ORC) for CNG engine waste heat recovery," Applied Energy, Elsevier, vol. 205(C), pages 1100-1118.
    7. Xu, Yonghong & Tong, Liang & Zhang, Hongguang & Hou, Xiaochen & Yang, Fubin & Yu, Fei & Yang, Yuxin & Liu, Rong & Tian, Yaming & Zhao, Tenglong, 2018. "Experimental and simulation study of a free piston expander–linear generator for small-scale organic Rankine cycle," Energy, Elsevier, vol. 161(C), pages 776-791.
    8. Ping, Xu & Yang, Fubin & Zhang, Hongguang & Xing, Chengda & Wang, Chongyao & Zhang, Wujie & Wang, Yan, 2022. "Energy, economic and environmental dynamic response characteristics of organic Rankine cycle (ORC) system under different driving cycles," Energy, Elsevier, vol. 246(C).
    9. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    10. Ping, Xu & Yang, Fubin & Zhang, Hongguang & Xing, Chengda & Zhang, Wujie & Wang, Yan & Yao, Baofeng, 2023. "Dynamic response assessment and multi-objective optimization of organic Rankine cycle (ORC) under vehicle driving cycle conditions," Energy, Elsevier, vol. 263(PA).
    11. Hou, Xiaochen & Zhang, Hongguang & Zhao, Tenglong & Xu, Yonghong & Tian, Yaming & Li, Jian & Zhang, Mengru & Wu, Yuting, 2019. "A comparison study and performance analysis of free piston expander-linear generator for organic Rankine cycle system," Energy, Elsevier, vol. 167(C), pages 136-143.
    12. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    13. Jiménez-Arreola, Manuel & Pili, Roberto & Wieland, Christoph & Romagnoli, Alessandro, 2018. "Analysis and comparison of dynamic behavior of heat exchangers for direct evaporation in ORC waste heat recovery applications from fluctuating sources," Applied Energy, Elsevier, vol. 216(C), pages 724-740.
    14. Jiménez-Arreola, Manuel & Wieland, Christoph & Romagnoli, Alessandro, 2019. "Direct vs indirect evaporation in Organic Rankine Cycle (ORC) systems: A comparison of the dynamic behavior for waste heat recovery of engine exhaust," Applied Energy, Elsevier, vol. 242(C), pages 439-452.
    15. Hung, Nguyen Ba & Lim, Ocktaeck, 2016. "A review of free-piston linear engines," Applied Energy, Elsevier, vol. 178(C), pages 78-97.
    16. Jung, Hyung-Chul & Taylor, Leighton & Krumdieck, Susan, 2015. "An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid," Energy, Elsevier, vol. 81(C), pages 601-614.
    17. Baofeng Yao & Xu Ping & Hongguang Zhang, 2021. "Dynamic Response Characteristics Analysis and Energy, Exergy, and Economic (3E) Evaluation of Dual Loop Organic Rankine Cycle (DORC) for CNG Engine Waste Heat Recovery," Energies, MDPI, vol. 14(19), pages 1-32, September.
    18. Chintala, Venkateswarlu & Kumar, Suresh & Pandey, Jitendra K., 2018. "A technical review on waste heat recovery from compression ignition engines using organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 493-509.
    19. Panesar, Angad Singh, 2016. "An innovative organic Rankine cycle approach for high temperature applications," Energy, Elsevier, vol. 115(P2), pages 1436-1450.
    20. Yang, Fubin & Zhang, Hongguang & Yu, Zhibin & Wang, Enhua & Meng, Fanxiao & Liu, Hongda & Wang, Jingfu, 2017. "Parametric optimization and heat transfer analysis of a dual loop ORC (organic Rankine cycle) system for CNG engine waste heat recovery," Energy, Elsevier, vol. 118(C), pages 753-775.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:161:y:2018:i:c:p:809-820. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.