IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v102y2016icp682-693.html
   My bibliography  Save this article

The Total Energy Efficiency Index for machine tools

Author

Listed:
  • Schudeleit, Timo
  • Züst, Simon
  • Weiss, Lukas
  • Wegener, Konrad

Abstract

Energy efficiency in industries is one of the dominating challenges of the 21st century. Since the release of the eco-design directive 2005/32/EC in 2005, great research effort has been spent on the energy efficiency assessment for energy using products. The ISO (International Organization for Standardization) standardization body (ISO/TC 39 WG 12) currently works on the ISO 14955 series in order to enable the assessment of energy efficient design of machine tools. A missing piece for completion of the ISO 14955 series is a metric to quantify the design of machine tools regarding energy efficiency based on the respective assembly of components. The metric needs to take into account each machine tool components' efficiency and the need-oriented utilization in combination with the other components while referring to efficiency limits. However, a state of the art review reveals that none of the existing metrics is feasible to adequately match this goal. This paper presents a metric that matches all these criteria to promote the development of the ISO 14955 series. The applicability of the metric is proven in a practical case study on a turning machine.

Suggested Citation

  • Schudeleit, Timo & Züst, Simon & Weiss, Lukas & Wegener, Konrad, 2016. "The Total Energy Efficiency Index for machine tools," Energy, Elsevier, vol. 102(C), pages 682-693.
    • Handle: RePEc:eee:energy:v:102:y:2016:i:c:p:682-693
    DOI: 10.1016/j.energy.2016.02.126
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544216301888
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2016.02.126?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Patterson, Murray G, 1996. "What is energy efficiency? : Concepts, indicators and methodological issues," Energy Policy, Elsevier, vol. 24(5), pages 377-390, May.
    2. Giacone, E. & Mancò, S., 2012. "Energy efficiency measurement in industrial processes," Energy, Elsevier, vol. 38(1), pages 331-345.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Xiao, Qinge & Li, Congbo & Tang, Ying & Li, Lingling & Li, Li, 2019. "A knowledge-driven method of adaptively optimizing process parameters for energy efficient turning," Energy, Elsevier, vol. 166(C), pages 142-156.
    2. Cai, Wei & Lai, Kee-hung, 2021. "Sustainability assessment of mechanical manufacturing systems in the industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    3. Tuo, Junbo & Liu, Fei & Liu, Peiji & Zhang, Hua & Cai, Wei, 2018. "Energy efficiency evaluation for machining systems through virtual part," Energy, Elsevier, vol. 159(C), pages 172-183.
    4. Zhang, Liping & Tang, Qiuhua & Wu, Zhengjia & Wang, Fang, 2017. "Mathematical modeling and evolutionary generation of rule sets for energy-efficient flexible job shops," Energy, Elsevier, vol. 138(C), pages 210-227.
    5. Hu, Luoke & Liu, Ying & Peng, Chen & Tang, Wangchujun & Tang, Renzhong & Tiwari, Ashutosh, 2018. "Minimising the energy consumption of tool change and tool path of machining by sequencing the features," Energy, Elsevier, vol. 147(C), pages 390-402.
    6. Girish Kumar & Ajith Tom James & Gourav Kumar & Romesh Rajput & Sunny Choudhary, 2024. "Evaluation of sustainability indicators of machine tools: a hybrid Fuzzy DEMATEL approach," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 26(7), pages 18593-18624, July.
    7. Tangbin Xia & Xiangxin An & Huaqiang Yang & Yimin Jiang & Yuhui Xu & Meimei Zheng & Ershun Pan, 2023. "Efficient Energy Use in Manufacturing Systems—Modeling, Assessment, and Management Strategy," Energies, MDPI, vol. 16(3), pages 1-20, January.
    8. Cai, Wei & Li, Yanqi & Li, Li & Lai, Kee-hung & Jia, Shun & Xie, Jun & Zhang, Yuanhui & Hu, Luoke, 2022. "Energy saving and high efficiency production oriented forward-and-reverse multidirectional turning: Energy modeling and application," Energy, Elsevier, vol. 252(C).
    9. Wang, Jinling & Tian, Yebing & Hu, Xintao & Han, Jinguo & Liu, Bing, 2023. "Integrated assessment and optimization of dual environment and production drivers in grinding," Energy, Elsevier, vol. 272(C).
    10. Cai, Wei & Liu, Fei & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2017. "A tool for assessing the energy demand and efficiency of machining systems: Energy benchmarking," Energy, Elsevier, vol. 138(C), pages 332-347.
    11. Jia, Shun & Yuan, Qinghe & Lv, Jingxiang & Liu, Ying & Ren, Dawei & Zhang, Zhongwei, 2017. "Therblig-embedded value stream mapping method for lean energy machining," Energy, Elsevier, vol. 138(C), pages 1081-1098.
    12. Jia, Shun & Cai, Wei & Liu, Conghu & Zhang, Zhongwei & Bai, Shuowei & Wang, Qiuyan & Li, Shuoshuo & Hu, Luoke, 2021. "Energy modeling and visualization analysis method of drilling processes in the manufacturing industry," Energy, Elsevier, vol. 228(C).
    13. Xiao, Qinge & Li, Congbo & Tang, Ying & Pan, Jian & Yu, Jun & Chen, Xingzheng, 2019. "Multi-component energy modeling and optimization for sustainable dry gear hobbing," Energy, Elsevier, vol. 187(C).
    14. Hu, Luoke & Peng, Chen & Evans, Steve & Peng, Tao & Liu, Ying & Tang, Renzhong & Tiwari, Ashutosh, 2017. "Minimising the machining energy consumption of a machine tool by sequencing the features of a part," Energy, Elsevier, vol. 121(C), pages 292-305.
    15. Cai, Wei & Liu, Fei & Zhang, Hua & Liu, Peiji & Tuo, Junbo, 2017. "Development of dynamic energy benchmark for mass production in machining systems for energy management and energy-efficiency improvement," Applied Energy, Elsevier, vol. 202(C), pages 715-725.
    16. Liu, Wei & Li, Li & Cai, Wei & Li, Congbo & Li, Lingling & Chen, Xingzheng & Sutherland, John W., 2020. "Dynamic characteristics and energy consumption modelling of machine tools based on bond graph theory," Energy, Elsevier, vol. 212(C).
    17. Gryboś, Dominik & Leszczyński, Jacek, 2023. "Exergy analysis of pressure reduction, back pressure and intermittent air supply configuration of utilization/expansion stage in compressed air systems," Energy, Elsevier, vol. 285(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Alexander Melnik & Kirill Ermolaev, 2020. "Strategy Context of Decision Making for Improved Energy Efficiency in Industrial Energy Systems," Energies, MDPI, vol. 13(7), pages 1-28, March.
    2. Proskuryakova, L. & Kovalev, A., 2015. "Measuring energy efficiency: Is energy intensity a good evidence base?," Applied Energy, Elsevier, vol. 138(C), pages 450-459.
    3. Bhadbhade, Navdeep & Yilmaz, Selin & Zuberi, Jibran S. & Eichhammer, Wolfgang & Patel, Martin K., 2020. "The evolution of energy efficiency in Switzerland in the period 2000–2016," Energy, Elsevier, vol. 191(C).
    4. Lundgren, Tommy & Marklund, Per-Olov & Zhang, Shanshan, 2016. "Industrial energy demand and energy efficiency – Evidence from Sweden," Resource and Energy Economics, Elsevier, vol. 43(C), pages 130-152.
    5. Shoaib Azizi & Gireesh Nair & Thomas Olofsson, 2020. "Adoption of Energy Efficiency Measures in Renovation of Single-Family Houses: A Comparative Approach," Energies, MDPI, vol. 13(22), pages 1-16, November.
    6. Axenbeck, Janna & Niebel, Thomas, 2021. "Climate Protection Potentials of Digitalized Production Processes: Microeconometric Evidence?," VfS Annual Conference 2021 (Virtual Conference): Climate Economics 242369, Verein für Socialpolitik / German Economic Association.
    7. Oliveira, Cíntia Carla Melgaço de & Brittes, José Luiz Pereira & Silveira Junior, Vivaldo, 2019. "Dynamic operating conditions strategy for water hybrid cooling under variable heating demand," Applied Energy, Elsevier, vol. 237(C), pages 635-645.
    8. Anna Barwińska Małajowicz & Miroslava Knapková & Krzysztof Szczotka & Miriam Martinkovičová & Radosław Pyrek, 2022. "Energy Efficiency Policies in Poland and Slovakia in the Context of Individual Well-Being," Energies, MDPI, vol. 16(1), pages 1-29, December.
    9. Karen Turner, 2013. ""Rebound" Effects from Increased Energy Efficiency: A Time to Pause and Reflect," The Energy Journal, International Association for Energy Economics, vol. 0(Number 4).
    10. Elena Stefana & Paola Cocca & Filippo Marciano & Diana Rossi & Giuseppe Tomasoni, 2019. "A Review of Energy and Environmental Management Practices in Cast Iron Foundries to Increase Sustainability," Sustainability, MDPI, vol. 11(24), pages 1-18, December.
    11. Hong, Junjie & Shi, Fangyuan & Zheng, Yuhan, 2023. "Does network infrastructure construction reduce energy intensity? Based on the “Broadband China” strategy," Technological Forecasting and Social Change, Elsevier, vol. 190(C).
    12. Bernard, Jean-Thomas & Idoudi, Nadhem, 2003. "Demande d’énergie et changement de l’intensité énergétique du secteur manufacturier québécois de 1990 à 1998," L'Actualité Economique, Société Canadienne de Science Economique, vol. 79(4), pages 503-521, Décembre.
    13. Hang, Ye & Sun, Jiasen & Wang, Qunwei & Zhao, Zengyao & Wang, Yizhong, 2015. "Measuring energy inefficiency with undesirable outputs and technology heterogeneity in Chinese cities," Economic Modelling, Elsevier, vol. 49(C), pages 46-52.
    14. Aviel Verbruggen, 2011. "A Turbo Drive for the Global Reduction of Energy-Related CO 2 Emissions," Sustainability, MDPI, vol. 3(4), pages 1-17, April.
    15. Honma, Satoshi & Hu, Jin-Li, 2009. "Total-factor energy productivity growth of regions in Japan," Energy Policy, Elsevier, vol. 37(10), pages 3941-3950, October.
    16. Du, Kerui & Liu, Xueyue & Zhao, Cheng, 2023. "Environmental regulation mitigates energy rebound effect," Energy Economics, Elsevier, vol. 125(C).
    17. Di Vaio, Assunta & Varriale, Luisa & Alvino, Federico, 2018. "Key performance indicators for developing environmentally sustainable and energy efficient ports: Evidence from Italy," Energy Policy, Elsevier, vol. 122(C), pages 229-240.
    18. Chang, Tzu-Pu & Hu, Jin-Li, 2010. "Total-factor energy productivity growth, technical progress, and efficiency change: An empirical study of China," Applied Energy, Elsevier, vol. 87(10), pages 3262-3270, October.
    19. Massimo Filippini & Lester C. Hunt, 2013. "'Underlying Energy Efficiency' in the US," CER-ETH Economics working paper series 13/181, CER-ETH - Center of Economic Research (CER-ETH) at ETH Zurich.
    20. Pokrovski, Vladimir N., 2003. "Energy in the theory of production," Energy, Elsevier, vol. 28(8), pages 769-788.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:102:y:2016:i:c:p:682-693. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.