IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v202y2017icp715-725.html
   My bibliography  Save this article

Development of dynamic energy benchmark for mass production in machining systems for energy management and energy-efficiency improvement

Author

Listed:
  • Cai, Wei
  • Liu, Fei
  • Zhang, Hua
  • Liu, Peiji
  • Tuo, Junbo

Abstract

The energy benchmark has been recognised as an effective analytical methodology and management tool that helps to improve the efficiency and performance of energy utilisation. With a wide distribution and large amount of energy consumption at a low efficiency, machining systems have considerable energy-saving potential. In this study, a new concept of dynamic energy benchmark contributing to energy management and energy-efficiency improvement in machining systems is proposed to overcome deficiencies of previous energy benchmarks. This paper illustrates the concept and connotation of the dynamic energy benchmark and presents a method for developing the dynamic energy benchmark for mass production in machining systems. According to analysis of the energy consumption and the dynamic energy benchmark for machining systems, the dynamic energy benchmark is developed in three steps: (i) the establishment of the database, (ii) the acquisition of the energy consumption and determination of the dynamic energy benchmark, and (iii) the development of a benchmark rating system using the benchmark. Furthermore, a case study involving the establishment of a dynamic energy benchmark for the workpiece in a real machining plant is examined, illustrating the practicability of the proposed method.

Suggested Citation

  • Cai, Wei & Liu, Fei & Zhang, Hua & Liu, Peiji & Tuo, Junbo, 2017. "Development of dynamic energy benchmark for mass production in machining systems for energy management and energy-efficiency improvement," Applied Energy, Elsevier, vol. 202(C), pages 715-725.
    • Handle: RePEc:eee:appene:v:202:y:2017:i:c:p:715-725
    DOI: 10.1016/j.apenergy.2017.05.180
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261917307444
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2017.05.180?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Yoon, Hae-Sung & Kim, Eun-Seob & Kim, Min-Soo & Lee, Jang-Yeob & Lee, Gyu-Bong & Ahn, Sung-Hoon, 2015. "Towards greener machine tools – A review on energy saving strategies and technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 48(C), pages 870-891.
    2. Porzio, Giacomo Filippo & Fornai, Barbara & Amato, Alessandro & Matarese, Nicola & Vannucci, Marco & Chiappelli, Lisa & Colla, Valentina, 2013. "Reducing the energy consumption and CO2 emissions of energy intensive industries through decision support systems – An example of application to the steel industry," Applied Energy, Elsevier, vol. 112(C), pages 818-833.
    3. Mahlia, T.M.I. & Saidur, R., 2010. "A review on test procedure, energy efficiency standards and energy labels for room air conditioners and refrigerator-freezers," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(7), pages 1888-1900, September.
    4. Yang, Tianren & Zhang, Xiaoling, 2016. "Benchmarking the building energy consumption and solar energy trade-offs of residential neighborhoods on Chongming Eco-Island, China," Applied Energy, Elsevier, vol. 180(C), pages 792-799.
    5. Jeong, Jaewook & Hong, Taehoon & Ji, Changyoon & Kim, Jimin & Lee, Minhyun & Jeong, Kwangbok, 2016. "Development of an integrated energy benchmark for a multi-family housing complex using district heating," Applied Energy, Elsevier, vol. 179(C), pages 1048-1061.
    6. Wang, Xin & Li, Zhengwei & Meng, Haixing & Wu, Jiang, 2017. "Identification of key energy efficiency drivers through global city benchmarking: A data driven approach," Applied Energy, Elsevier, vol. 190(C), pages 18-28.
    7. Toshi H. Arimura, Shanjun Li, Richard G. Newell, and Karen Palmer, 2012. "Cost-Effectiveness of Electricity Energy Efficiency Programs," The Energy Journal, International Association for Energy Economics, vol. 0(Number 2).
    8. Wang, Ning & Wen, Zongguo & Liu, Mingqi & Guo, Jie, 2016. "Constructing an energy efficiency benchmarking system for coal production," Applied Energy, Elsevier, vol. 169(C), pages 301-308.
    9. Schudeleit, Timo & Züst, Simon & Weiss, Lukas & Wegener, Konrad, 2016. "The Total Energy Efficiency Index for machine tools," Energy, Elsevier, vol. 102(C), pages 682-693.
    10. Schudeleit, Timo & Züst, Simon & Wegener, Konrad, 2015. "Methods for evaluation of energy efficiency of machine tools," Energy, Elsevier, vol. 93(P2), pages 1964-1970.
    11. Cai, Wei & Liu, Fei & Zhou, XiaoNa & Xie, Jun, 2016. "Fine energy consumption allowance of workpieces in the mechanical manufacturing industry," Energy, Elsevier, vol. 114(C), pages 623-633.
    12. Hu, Luoke & Peng, Chen & Evans, Steve & Peng, Tao & Liu, Ying & Tang, Renzhong & Tiwari, Ashutosh, 2017. "Minimising the machining energy consumption of a machine tool by sequencing the features of a part," Energy, Elsevier, vol. 121(C), pages 292-305.
    13. Ke, Jing & Price, Lynn & McNeil, Michael & Khanna, Nina Zheng & Zhou, Nan, 2013. "Analysis and practices of energy benchmarking for industry from the perspective of systems engineering," Energy, Elsevier, vol. 54(C), pages 32-44.
    14. Koo, Choongwan & Hong, Taehoon, 2015. "Development of a dynamic operational rating system in energy performance certificates for existing buildings: Geostatistical approach and data-mining technique," Applied Energy, Elsevier, vol. 154(C), pages 254-270.
    15. Koo, Choongwan & Hong, Taehoon & Lee, Minhyun & Seon Park, Hyo, 2014. "Development of a new energy efficiency rating system for existing residential buildings," Energy Policy, Elsevier, vol. 68(C), pages 218-231.
    16. Song, Dan & Yang, Jin & Chen, Bin & Hayat, Tasawar & Alsaedi, Ahmed, 2016. "Life-cycle environmental impact analysis of a typical cement production chain," Applied Energy, Elsevier, vol. 164(C), pages 916-923.
    17. Capozzoli, Alfonso & Piscitelli, Marco Savino & Neri, Francesco & Grassi, Daniele & Serale, Gianluca, 2016. "A novel methodology for energy performance benchmarking of buildings by means of Linear Mixed Effect Model: The case of space and DHW heating of out-patient Healthcare Centres," Applied Energy, Elsevier, vol. 171(C), pages 592-607.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Cai, Wei & Liu, Fei & Dinolov, Ognyan & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2018. "Energy benchmarking rules in machining systems," Energy, Elsevier, vol. 142(C), pages 258-263.
    2. He, Yan & Wu, Pengcheng & Li, Yufeng & Wang, Yulin & Tao, Fei & Wang, Yan, 2020. "A generic energy prediction model of machine tools using deep learning algorithms," Applied Energy, Elsevier, vol. 275(C).
    3. Wen, Xuanhao & Cao, Huajun & Li, Hongcheng & Zheng, Jie & Ge, Weiwei & Chen, Erheng & Gao, Xi & Hon, Bernard, 2022. "A dual energy benchmarking methodology for energy-efficient production planning and operation of discrete manufacturing systems using data mining techniques," Energy, Elsevier, vol. 255(C).
    4. Liu, Conghu & Cai, Wei & Dinolov, Ognyan & Zhang, Cuixia & Rao, Weizhen & Jia, Shun & Li, Li & Chan, Felix T.S., 2018. "Emergy based sustainability evaluation of remanufacturing machining systems," Energy, Elsevier, vol. 150(C), pages 670-680.
    5. Cai, Wei & Lai, Kee-hung, 2021. "Sustainability assessment of mechanical manufacturing systems in the industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    6. Cai, Wei & Liu, Conghu & Zhang, Cuixia & Ma, Minda & Rao, Weizhen & Li, Wenyi & He, Kang & Gao, Mengdi, 2018. "Developing the ecological compensation criterion of industrial solid waste based on emergy for sustainable development," Energy, Elsevier, vol. 157(C), pages 940-948.
    7. Tan, Daniel & Suvarna, Manu & Shee Tan, Yee & Li, Jie & Wang, Xiaonan, 2021. "A three-step machine learning framework for energy profiling, activity state prediction and production estimation in smart process manufacturing," Applied Energy, Elsevier, vol. 291(C).
    8. Cai, Wei & Liu, Fei & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2017. "A tool for assessing the energy demand and efficiency of machining systems: Energy benchmarking," Energy, Elsevier, vol. 138(C), pages 332-347.
    9. Hu, Luoke & Liu, Ying & Lohse, Niels & Tang, Renzhong & Lv, Jingxiang & Peng, Chen & Evans, Steve, 2017. "Sequencing the features to minimise the non-cutting energy consumption in machining considering the change of spindle rotation speed," Energy, Elsevier, vol. 139(C), pages 935-946.
    10. Trianni, Andrea & Cagno, Enrico & Bertolotti, Matteo & Thollander, Patrik & Andersson, Elias, 2019. "Energy management: A practice-based assessment model," Applied Energy, Elsevier, vol. 235(C), pages 1614-1636.
    11. Shang, Zhendong & Gao, Dong & Jiang, Zhipeng & Lu, Yong, 2021. "A multi-perspective analysis of sustainability of machining processes based on a new extended virtual manufacturing framework," Energy, Elsevier, vol. 225(C).
    12. Cai, Wei & Wang, Lianguo & Li, Li & Xie, Jun & Jia, Shun & Zhang, Xugang & Jiang, Zhigang & Lai, Kee-hung, 2022. "A review on methods of energy performance improvement towards sustainable manufacturing from perspectives of energy monitoring, evaluation, optimization and benchmarking," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    13. Hu, Luoke & Liu, Ying & Peng, Chen & Tang, Wangchujun & Tang, Renzhong & Tiwari, Ashutosh, 2018. "Minimising the energy consumption of tool change and tool path of machining by sequencing the features," Energy, Elsevier, vol. 147(C), pages 390-402.
    14. Li, Lei & Huang, Haihong & Zou, Xiang & Zhao, Fu & Li, Guishan & Liu, Zhifeng, 2021. "An energy-efficient service-oriented energy supplying system and control for multi-machine in the production line," Applied Energy, Elsevier, vol. 286(C).
    15. Ma, Shuaiyin & Zhang, Yingfeng & Lv, Jingxiang & Ge, Yuntian & Yang, Haidong & Li, Lin, 2020. "Big data driven predictive production planning for energy-intensive manufacturing industries," Energy, Elsevier, vol. 211(C).
    16. Liu, Wei & Li, Li & Cai, Wei & Li, Congbo & Li, Lingling & Chen, Xingzheng & Sutherland, John W., 2020. "Dynamic characteristics and energy consumption modelling of machine tools based on bond graph theory," Energy, Elsevier, vol. 212(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Cai, Wei & Liu, Fei & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2017. "A tool for assessing the energy demand and efficiency of machining systems: Energy benchmarking," Energy, Elsevier, vol. 138(C), pages 332-347.
    2. Cai, Wei & Wang, Lianguo & Li, Li & Xie, Jun & Jia, Shun & Zhang, Xugang & Jiang, Zhigang & Lai, Kee-hung, 2022. "A review on methods of energy performance improvement towards sustainable manufacturing from perspectives of energy monitoring, evaluation, optimization and benchmarking," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    3. Jia, Shun & Yuan, Qinghe & Lv, Jingxiang & Liu, Ying & Ren, Dawei & Zhang, Zhongwei, 2017. "Therblig-embedded value stream mapping method for lean energy machining," Energy, Elsevier, vol. 138(C), pages 1081-1098.
    4. Cai, Wei & Liu, Fei & Dinolov, Ognyan & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2018. "Energy benchmarking rules in machining systems," Energy, Elsevier, vol. 142(C), pages 258-263.
    5. Jeong, Jaewook & Hong, Taehoon & Ji, Changyoon & Kim, Jimin & Lee, Minhyun & Jeong, Kwangbok & Koo, Choongwan, 2017. "Improvements of the operational rating system for existing residential buildings," Applied Energy, Elsevier, vol. 193(C), pages 112-124.
    6. Hu, Luoke & Liu, Ying & Lohse, Niels & Tang, Renzhong & Lv, Jingxiang & Peng, Chen & Evans, Steve, 2017. "Sequencing the features to minimise the non-cutting energy consumption in machining considering the change of spindle rotation speed," Energy, Elsevier, vol. 139(C), pages 935-946.
    7. Cai, Wei & Liu, Fei & Zhou, XiaoNa & Xie, Jun, 2016. "Fine energy consumption allowance of workpieces in the mechanical manufacturing industry," Energy, Elsevier, vol. 114(C), pages 623-633.
    8. Cai, Wei & Lai, Kee-hung, 2021. "Sustainability assessment of mechanical manufacturing systems in the industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    9. Jeong, Kwangbok & Hong, Taehoon & Kim, Jimin & Lee, Jaewook, 2021. "A data-driven approach for establishing a CO2 emission benchmark for a multi-family housing complex using data mining techniques," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    10. Wen, Xuanhao & Cao, Huajun & Li, Hongcheng & Zheng, Jie & Ge, Weiwei & Chen, Erheng & Gao, Xi & Hon, Bernard, 2022. "A dual energy benchmarking methodology for energy-efficient production planning and operation of discrete manufacturing systems using data mining techniques," Energy, Elsevier, vol. 255(C).
    11. Hu, Luoke & Liu, Ying & Peng, Chen & Tang, Wangchujun & Tang, Renzhong & Tiwari, Ashutosh, 2018. "Minimising the energy consumption of tool change and tool path of machining by sequencing the features," Energy, Elsevier, vol. 147(C), pages 390-402.
    12. Zhou, Yuren & Lork, Clement & Li, Wen-Tai & Yuen, Chau & Keow, Yeong Ming, 2019. "Benchmarking air-conditioning energy performance of residential rooms based on regression and clustering techniques," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    13. Hu, Luoke & Peng, Chen & Evans, Steve & Peng, Tao & Liu, Ying & Tang, Renzhong & Tiwari, Ashutosh, 2017. "Minimising the machining energy consumption of a machine tool by sequencing the features of a part," Energy, Elsevier, vol. 121(C), pages 292-305.
    14. Xiao, Qinge & Li, Congbo & Tang, Ying & Pan, Jian & Yu, Jun & Chen, Xingzheng, 2019. "Multi-component energy modeling and optimization for sustainable dry gear hobbing," Energy, Elsevier, vol. 187(C).
    15. Jia, Shun & Cai, Wei & Liu, Conghu & Zhang, Zhongwei & Bai, Shuowei & Wang, Qiuyan & Li, Shuoshuo & Hu, Luoke, 2021. "Energy modeling and visualization analysis method of drilling processes in the manufacturing industry," Energy, Elsevier, vol. 228(C).
    16. Shang, Zhendong & Gao, Dong & Jiang, Zhipeng & Lu, Yong, 2019. "Towards less energy intensive heavy-duty machine tools: Power consumption characteristics and energy-saving strategies," Energy, Elsevier, vol. 178(C), pages 263-276.
    17. Tangbin Xia & Xiangxin An & Huaqiang Yang & Yimin Jiang & Yuhui Xu & Meimei Zheng & Ershun Pan, 2023. "Efficient Energy Use in Manufacturing Systems—Modeling, Assessment, and Management Strategy," Energies, MDPI, vol. 16(3), pages 1-20, January.
    18. Zhang, Jiaqi & Han, Xin & Li, Li & Jia, Shun & Jiang, Zhigang & Duan, Xiangmin & Lai, Kee-hung & Cai, Wei, 2023. "Multi-objective optimisation for energy saving and high efficiency production oriented multidirectional turning based on improved fireworks algorithm considering energy, efficiency and quality," Energy, Elsevier, vol. 284(C).
    19. Benedetti, Miriam & Bonfa', Francesca & Bertini, Ilaria & Introna, Vito & Ubertini, Stefano, 2018. "Explorative study on Compressed Air Systems’ energy efficiency in production and use: First steps towards the creation of a benchmarking system for large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 227(C), pages 436-448.
    20. Liu, Jiangyan & Chen, Huanxin & Liu, Jiahui & Li, Zhengfei & Huang, Ronggeng & Xing, Lu & Wang, Jiangyu & Li, Guannan, 2017. "An energy performance evaluation methodology for individual office building with dynamic energy benchmarks using limited information," Applied Energy, Elsevier, vol. 206(C), pages 193-205.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:202:y:2017:i:c:p:715-725. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.