IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v44y2012i1p410-419.html
   My bibliography  Save this article

Combining optimisation and simulation in an energy systems analysis of a Swedish iron foundry

Author

Listed:
  • Mardan, Nawzad
  • Klahr, Roger

Abstract

To face global competition, and also reduce environmental and climate impact, industry-wide changes are needed, especially regarding energy use, which is closely related to global warming. Energy efficiency is therefore an essential task for the future as it has a significant impact on both business profits and the environment. For the analysis of possible changes in industrial production processes, and to choose what changes should be made, various modelling tools can be used as a decision support. This paper uses two types of energy analysis tool: Discrete Event Simulation (DES) and Energy Systems Optimisation (ESO). The aim of this study is to describe how a DES and an ESO tool can be combined. A comprehensive five-step approach is proposed for reducing system costs and making a more robust production system. A case study representing a new investment in part of a Swedish iron foundry is also included to illustrate the method's use. The method described in this paper is based on the use of the DES program QUEST and the ESO tool reMIND. The method combination itself is generic, i.e. other similar programs can be used as well with some adjustments and adaptations.

Suggested Citation

  • Mardan, Nawzad & Klahr, Roger, 2012. "Combining optimisation and simulation in an energy systems analysis of a Swedish iron foundry," Energy, Elsevier, vol. 44(1), pages 410-419.
    • Handle: RePEc:eee:energy:v:44:y:2012:i:1:p:410-419
    DOI: 10.1016/j.energy.2012.06.014
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544212004653
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2012.06.014?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Kong, Haining & Qi, Ershi & Li, Hui & Li, Gang & Zhang, Xing, 2010. "An MILP model for optimization of byproduct gases in the integrated iron and steel plant," Applied Energy, Elsevier, vol. 87(7), pages 2156-2163, July.
    2. Sudiro, Maria & Bertucco, Alberto, 2009. "Production of synthetic gasoline and diesel fuel by alternative processes using natural gas and coal: Process simulation and optimization," Energy, Elsevier, vol. 34(12), pages 2206-2214.
    3. Harkin, Trent & Hoadley, Andrew & Hooper, Barry, 2012. "Using multi-objective optimisation in the design of CO2 capture systems for retrofit to coal power stations," Energy, Elsevier, vol. 41(1), pages 228-235.
    4. Svensson, Inger-Lise & Jönsson, Johanna & Berntsson, Thore & Moshfegh, Bahram, 2008. "Excess heat from kraft pulp mills: Trade-offs between internal and external use in the case of Sweden--Part 1: Methodology," Energy Policy, Elsevier, vol. 36(11), pages 4178-4185, November.
    5. Shi, Xing, 2011. "Design optimization of insulation usage and space conditioning load using energy simulation and genetic algorithm," Energy, Elsevier, vol. 36(3), pages 1659-1667.
    6. Luo, Xianglong & Zhang, Bingjian & Chen, Ying & Mo, Songping, 2011. "Modeling and optimization of a utility system containing multiple extractions steam turbines," Energy, Elsevier, vol. 36(5), pages 3501-3512.
    7. Marshman, D.J. & Chmelyk, T. & Sidhu, M.S. & Gopaluni, R.B. & Dumont, G.A., 2010. "Energy optimization in a pulp and paper mill cogeneration facility," Applied Energy, Elsevier, vol. 87(11), pages 3514-3525, November.
    8. Ma, Tieju & Nakamori, Yoshiteru, 2009. "Modeling technological change in energy systems – From optimization to agent-based modeling," Energy, Elsevier, vol. 34(7), pages 873-879.
    9. Fong, K.F. & Lee, C.K. & Chow, C.K. & Yuen, S.Y., 2011. "Simulation–optimization of solar–thermal refrigeration systems for office use in subtropical Hong Kong," Energy, Elsevier, vol. 36(11), pages 6298-6307.
    10. Karlsson, Magnus, 2011. "The MIND method: A decision support for optimization of industrial energy systems - Principles and case studies," Applied Energy, Elsevier, vol. 88(3), pages 577-589, March.
    11. Klugman, S. & Karlsson, M. & Moshfegh, B., 2009. "A Swedish integrated pulp and paper mill--Energy optimisation and local heat cooperation," Energy Policy, Elsevier, vol. 37(7), pages 2514-2524, July.
    12. Thollander, Patrik & Mardan, Nawzad & Karlsson, Magnus, 2009. "Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing," Applied Energy, Elsevier, vol. 86(4), pages 433-440, April.
    13. Münster, Marie & Meibom, Peter, 2011. "Optimization of use of waste in the future energy system," Energy, Elsevier, vol. 36(3), pages 1612-1622.
    14. Roy, Anindita & Kedare, Shireesh B. & Bandyopadhyay, Santanu, 2010. "Optimum sizing of wind-battery systems incorporating resource uncertainty," Applied Energy, Elsevier, vol. 87(8), pages 2712-2727, August.
    15. Masoumi, M.E. & Sadrameli, S.M. & Towfighi, J. & Niaei, A., 2006. "Simulation, optimization and control of a thermal cracking furnace," Energy, Elsevier, vol. 31(4), pages 516-527.
    16. Mobini, Mahdi & Sowlati, Taraneh & Sokhansanj, Shahab, 2011. "Forest biomass supply logistics for a power plant using the discrete-event simulation approach," Applied Energy, Elsevier, vol. 88(4), pages 1241-1250, April.
    17. Wetterlund, Elisabeth & Söderström, Mats, 2010. "Biomass gasification in district heating systems - The effect of economic energy policies," Applied Energy, Elsevier, vol. 87(9), pages 2914-2922, September.
    18. Ekren, Banu Y. & Ekren, Orhan, 2009. "Simulation based size optimization of a PV/wind hybrid energy conversion system with battery storage under various load and auxiliary energy conditions," Applied Energy, Elsevier, vol. 86(9), pages 1387-1394, September.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Prasad, Ravita D. & Bansal, R.C. & Raturi, Atul, 2014. "Multi-faceted energy planning: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 38(C), pages 686-699.
    2. Elena Stefana & Paola Cocca & Filippo Marciano & Diana Rossi & Giuseppe Tomasoni, 2019. "A Review of Energy and Environmental Management Practices in Cast Iron Foundries to Increase Sustainability," Sustainability, MDPI, vol. 11(24), pages 1-18, December.
    3. Karlsson, Magnus & Mardan, Nawzad, 2013. "Considering start-ups and shutdowns using an optimisation tool – Including a dairy production planning case study," Applied Energy, Elsevier, vol. 107(C), pages 338-349.
    4. Pires, Thiago S. & Cruz, Manuel E. & Colaço, Marcelo J., 2013. "Response surface method applied to the thermoeconomic optimization of a complex cogeneration system modeled in a process simulator," Energy, Elsevier, vol. 52(C), pages 44-54.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Broberg Viklund, Sarah & Karlsson, Magnus, 2015. "Industrial excess heat use: Systems analysis and CO2 emissions reduction," Applied Energy, Elsevier, vol. 152(C), pages 189-197.
    2. Svensson, Inger-Lise & Moshfegh, Bahram, 2011. "System analysis in a European perspective of new industrial cooling supply in a CHP system," Applied Energy, Elsevier, vol. 88(12), pages 5164-5172.
    3. Rudberg, Martin & Waldemarsson, Martin & Lidestam, Helene, 2013. "Strategic perspectives on energy management: A case study in the process industry," Applied Energy, Elsevier, vol. 104(C), pages 487-496.
    4. Porzio, Giacomo Filippo & Fornai, Barbara & Amato, Alessandro & Matarese, Nicola & Vannucci, Marco & Chiappelli, Lisa & Colla, Valentina, 2013. "Reducing the energy consumption and CO2 emissions of energy intensive industries through decision support systems – An example of application to the steel industry," Applied Energy, Elsevier, vol. 112(C), pages 818-833.
    5. Ji, Xiaoyan & Lundgren, Joakim & Wang, Chuan & Dahl, Jan & Grip, Carl-Erik, 2012. "Simulation and energy optimization of a pulp and paper mill – Evaporation plant and digester," Applied Energy, Elsevier, vol. 97(C), pages 30-37.
    6. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    7. Herre, Lars & Tomasini, Federica & Paridari, Kaveh & Söder, Lennart & Nordström, Lars, 2020. "Simplified model of integrated paper mill for optimal bidding in energy and reserve markets," Applied Energy, Elsevier, vol. 279(C).
    8. Porzio, Giacomo Filippo & Nastasi, Gianluca & Colla, Valentina & Vannucci, Marco & Branca, Teresa Annunziata, 2014. "Comparison of multi-objective optimization techniques applied to off-gas management within an integrated steelwork," Applied Energy, Elsevier, vol. 136(C), pages 1085-1097.
    9. Mesfun, Sennai & Toffolo, Andrea, 2013. "Optimization of process integration in a Kraft pulp and paper mill – Evaporation train and CHP system," Applied Energy, Elsevier, vol. 107(C), pages 98-110.
    10. Karlsson, Magnus & Mardan, Nawzad, 2013. "Considering start-ups and shutdowns using an optimisation tool – Including a dairy production planning case study," Applied Energy, Elsevier, vol. 107(C), pages 338-349.
    11. Karlsson, Magnus, 2011. "The MIND method: A decision support for optimization of industrial energy systems - Principles and case studies," Applied Energy, Elsevier, vol. 88(3), pages 577-589, March.
    12. Oh, Ki-Yong & Epureanu, Bogdan I., 2016. "Characterization and modeling of the thermal mechanics of lithium-ion battery cells," Applied Energy, Elsevier, vol. 178(C), pages 633-646.
    13. Ahn, Yu-Chan & Lee, In-Beum & Lee, Kun-Hong & Han, Jee-Hoon, 2015. "Strategic planning design of microalgae biomass-to-biodiesel supply chain network: Multi-period deterministic model," Applied Energy, Elsevier, vol. 154(C), pages 528-542.
    14. Alexander Melnik & Kirill Ermolaev, 2020. "Strategy Context of Decision Making for Improved Energy Efficiency in Industrial Energy Systems," Energies, MDPI, vol. 13(7), pages 1-28, March.
    15. Ligang Wang & Zhiping Yang & Shivom Sharma & Alberto Mian & Tzu-En Lin & George Tsatsaronis & François Maréchal & Yongping Yang, 2018. "A Review of Evaluation, Optimization and Synthesis of Energy Systems: Methodology and Application to Thermal Power Plants," Energies, MDPI, vol. 12(1), pages 1-53, December.
    16. Laurijssen, Jobien & Faaij, André & Worrell, Ernst, 2012. "Energy conversion strategies in the European paper industry – A case study in three countries," Applied Energy, Elsevier, vol. 98(C), pages 102-113.
    17. Mäkelä, Matti & Lintunen, Jussi & Kangas, Hanna-Liisa & Uusivuori, Jussi, 2011. "Pellet promotion in the Finnish sawmilling industry: The cost-effectiveness of different policy instruments," Journal of Forest Economics, Elsevier, vol. 17(2), pages 185-196, April.
    18. Sandberg, Johan & Larsson, Mikael & Wang, Chuan & Dahl, Jan & Lundgren, Joakim, 2012. "A new optimal solution space based method for increased resolution in energy system optimisation," Applied Energy, Elsevier, vol. 92(C), pages 583-592.
    19. Atabay, Dennis, 2017. "An open-source model for optimal design and operation of industrial energy systems," Energy, Elsevier, vol. 121(C), pages 803-821.
    20. Thollander, P. & Svensson, I.L. & Trygg, L., 2010. "Analyzing variables for district heating collaborations between energy utilities and industries," Energy, Elsevier, vol. 35(9), pages 3649-3656.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:44:y:2012:i:1:p:410-419. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.