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Design and assessment of a concentrating solar thermal system for industrial process heat with a copper slag packed-bed thermal energy storage

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  • David-Hernández, Marco A.
  • Calderon-Vásquez, Ignacio
  • Battisti, Felipe G.
  • Cardemil, José M.
  • Cazorla-Marín, Antonio

Abstract

Decarbonising the industrial sector is a key part of climate change mitigation targets, and Solar Heat for Industrial Process (SHIP) is a promising technology to achieve this. However, one of the drawbacks of SHIP systems is that they rely on an intermittent energy source. Therefore, sensible energy storage has emerged as a potential solution. In addition, solid byproducts have been proposed as a low-cost but effective material for thermal energy storage (TES). This work presents a SHIP system model coupled with a copper slag-packed-bed TES (PBTES) model using air as heat transfer fluid. The TES has been implemented to preheat the makeup water of the tank where steam is generated. A system design was carried out using a parametric analysis to find a solar field size and a corresponding TES volume. The resulting system was simulated, and the operating variables were analysed in detail. The results show that it is possible to generate 20% more energy due to the storage system. Additionally, a techno-economic analysis indicates that the SHIP with PBTES system results in a payback period of 14 years and a savings of CO2 emissions of 30tCO2.

Suggested Citation

  • David-Hernández, Marco A. & Calderon-Vásquez, Ignacio & Battisti, Felipe G. & Cardemil, José M. & Cazorla-Marín, Antonio, 2024. "Design and assessment of a concentrating solar thermal system for industrial process heat with a copper slag packed-bed thermal energy storage," Applied Energy, Elsevier, vol. 376(PA).
    • Handle: RePEc:eee:appene:v:376:y:2024:i:pa:s0306261924016635
    DOI: 10.1016/j.apenergy.2024.124280
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    References listed on IDEAS

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    1. Zanganeh, G. & Pedretti, A. & Haselbacher, A. & Steinfeld, A., 2015. "Design of packed bed thermal energy storage systems for high-temperature industrial process heat," Applied Energy, Elsevier, vol. 137(C), pages 812-822.
    2. Battisti, F.G. & de Araujo Passos, L.A. & da Silva, A.K., 2022. "Economic and environmental assessment of a CO2 solar-powered plant with packed-bed thermal energy storage," Applied Energy, Elsevier, vol. 314(C).
    3. Nahin Tasmin & Shahjadi Hisan Farjana & Md Rashed Hossain & Santu Golder & M. A. Parvez Mahmud, 2022. "Integration of Solar Process Heat in Industries: A Review," Clean Technol., MDPI, vol. 4(1), pages 1-35, February.
    4. Atalay, Halil, 2019. "Performance analysis of a solar dryer integrated with the packed bed thermal energy storage (TES) system," Energy, Elsevier, vol. 172(C), pages 1037-1052.
    5. Kumar, Anil & Kim, Man-Hoe, 2017. "Solar air-heating system with packed-bed energy-storage systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 72(C), pages 215-227.
    6. Calderón-Vásquez, Ignacio & Segovia, Valentina & Cardemil, José M. & Barraza, Rodrigo, 2021. "Assessing the use of copper slags as thermal energy storage material for packed-bed systems," Energy, Elsevier, vol. 227(C).
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