IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v364y2024ics030626192400597x.html
   My bibliography  Save this article

Mist cooling lithium–ion battery thermal management system for hybrid electric vehicles

Author

Listed:
  • Teranishi, Aoto
  • Kurogi, Takuma
  • Senaha, Izuru
  • Matsuda, Shoichi
  • Yasuda, Keita

Abstract

Battery Thermal Management System (BTSM) is essential for maintaining optimal operation conditions for hybrid electric vehicles (HEVs) and electric vehicles (EVs). This study aimed to propose an innovative impinging jet cooling BTMS for HEVs using mist cooling. The dilute mist completely evaporated to avoid the risk of external circuit failure or corrosion that could result from surface wetting. Impinging experiments were performed under the conditions where inflow air temperature, Ta,in, was 21.2 °C ≤ Ta,in ≤ 31.0 °C and initial humidity, φ, was 50.9 %RH ≤ φ ≤ 96.0 %RH. It was found that the target plate was cooled down by up to 0.8 K without surface wetting by adding 5.5 mg/s water mist to the air. Numerical analyses were performed under conditions ranging from 21.2 °C ≤ Ta,in ≤ 31.0 °C and 0.0 %RH ≤ φ ≤ 100.0 %RH. The results and discussion highlight the importance of the critical initial humidity, φcritical: the complete evaporative threshold. Deviation between the experimental and numerical results at a fixed inflow air temperature, Δφ, was −1.9 %RH ≤ Δφ ≤ 3.0 %RH. Δφ was within the range of measurement uncertainty U(φ) = 4.0 %RH. Thus, the experimental and numerical results were consistent within the experimental measurement uncertainty. As a result, φcritical tends to be high in the case of high inflow temperature. The mist cooling is a viable way of BTMS for HEVs without surface wetting due to its large cooling capacity that results in a 7.4 K cooling effect in a hot environment.

Suggested Citation

  • Teranishi, Aoto & Kurogi, Takuma & Senaha, Izuru & Matsuda, Shoichi & Yasuda, Keita, 2024. "Mist cooling lithium–ion battery thermal management system for hybrid electric vehicles," Applied Energy, Elsevier, vol. 364(C).
  • Handle: RePEc:eee:appene:v:364:y:2024:i:c:s030626192400597x
    DOI: 10.1016/j.apenergy.2024.123214
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S030626192400597X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2024.123214?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Lee, Seunghoon & Lee, Hyoseong & Jun, Yong Joo & Lee, Hoseong, 2024. "Hybrid battery thermal management system coupled with paraffin/copper foam composite phase change material," Applied Energy, Elsevier, vol. 353(PA).
    2. Dai, Haifeng & Wei, Xuezhe & Sun, Zechang & Wang, Jiayuan & Gu, Weijun, 2012. "Online cell SOC estimation of Li-ion battery packs using a dual time-scale Kalman filtering for EV applications," Applied Energy, Elsevier, vol. 95(C), pages 227-237.
    3. Chen, Kai & Wu, Weixiong & Yuan, Fang & Chen, Lin & Wang, Shuangfeng, 2019. "Cooling efficiency improvement of air-cooled battery thermal management system through designing the flow pattern," Energy, Elsevier, vol. 167(C), pages 781-790.
    4. Luo, Jie & Gu, Heng & Wang, Shuo & Wang, Hao & Zou, Deqiu, 2022. "A coupled power battery cooling system based on phase change material and its influencing factors," Applied Energy, Elsevier, vol. 326(C).
    5. Wang, Tao & Tseng, K.J. & Zhao, Jiyun & Wei, Zhongbao, 2014. "Thermal investigation of lithium-ion battery module with different cell arrangement structures and forced air-cooling strategies," Applied Energy, Elsevier, vol. 134(C), pages 229-238.
    6. Mousavi, Sepehr & Zadehkabir, Amirhosein & Siavashi, Majid & Yang, Xiaohu, 2023. "An improved hybrid thermal management system for prismatic Li-ion batteries integrated with mini-channel and phase change materials," Applied Energy, Elsevier, vol. 334(C).
    7. Wang, Qian & Jiang, Bin & Li, Bo & Yan, Yuying, 2016. "A critical review of thermal management models and solutions of lithium-ion batteries for the development of pure electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 106-128.
    8. Safdari, Mojtaba & Ahmadi, Rouhollah & Sadeghzadeh, Sadegh, 2022. "Numerical and experimental investigation on electric vehicles battery thermal management under New European Driving Cycle," Applied Energy, Elsevier, vol. 315(C).
    9. Ling, Ziye & Wang, Fangxian & Fang, Xiaoming & Gao, Xuenong & Zhang, Zhengguo, 2015. "A hybrid thermal management system for lithium ion batteries combining phase change materials with forced-air cooling," Applied Energy, Elsevier, vol. 148(C), pages 403-409.
    10. Saw, Lip Huat & Poon, Hiew Mun & Thiam, Hui San & Cai, Zuansi & Chong, Wen Tong & Pambudi, Nugroho Agung & King, Yeong Jin, 2018. "Novel thermal management system using mist cooling for lithium-ion battery packs," Applied Energy, Elsevier, vol. 223(C), pages 146-158.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Lin, Xiang-Wei & Li, Yu-Bai & Wu, Wei-Tao & Zhou, Zhi-Fu & Chen, Bin, 2024. "Advances on two-phase heat transfer for lithium-ion battery thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    2. Liu, Yuanzhi & Zhang, Jie, 2020. "Self-adapting J-type air-based battery thermal management system via model predictive control," Applied Energy, Elsevier, vol. 263(C).
    3. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    4. Oh, Ki-Yong & Epureanu, Bogdan I., 2016. "Characterization and modeling of the thermal mechanics of lithium-ion battery cells," Applied Energy, Elsevier, vol. 178(C), pages 633-646.
    5. Giorgio Previati & Giampiero Mastinu & Massimiliano Gobbi, 2022. "Thermal Management of Electrified Vehicles—A Review," Energies, MDPI, vol. 15(4), pages 1-29, February.
    6. Liu, Yuanzhi & Zhang, Jie, 2019. "Design a J-type air-based battery thermal management system through surrogate-based optimization," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    7. Bragadeshwaran Ashok & Chidambaram Kannan & Byron Mason & Sathiaseelan Denis Ashok & Vairavasundaram Indragandhi & Darsh Patel & Atharva Sanjay Wagh & Arnav Jain & Chellapan Kavitha, 2022. "Towards Safer and Smarter Design for Lithium-Ion-Battery-Powered Electric Vehicles: A Comprehensive Review on Control Strategy Architecture of Battery Management System," Energies, MDPI, vol. 15(12), pages 1-44, June.
    8. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    9. Ren, Ruyang & Diao, Yanhua & Zhao, Yaohua & Liang, Lin, 2023. "Experimental study on top liquid-cooling thermal management system based on Z-shaped micro heat pipe array," Energy, Elsevier, vol. 282(C).
    10. Jiang, Z.Y. & Qu, Z.G., 2019. "Lithium–ion battery thermal management using heat pipe and phase change material during discharge–charge cycle: A comprehensive numerical study," Applied Energy, Elsevier, vol. 242(C), pages 378-392.
    11. Jilte, Ravindra & Afzal, Asif & Panchal, Satyam, 2021. "A novel battery thermal management system using nano-enhanced phase change materials," Energy, Elsevier, vol. 219(C).
    12. Saeed, Ali & Karimi, Nader & Paul, Manosh C., 2021. "Analysis of the unsteady thermal response of a Li-ion battery pack to dynamic loads," Energy, Elsevier, vol. 231(C).
    13. Jin, Xianrong & Duan, Xiting & Jiang, Wenjuan & Wang, Yan & Zou, Youlan & Lei, Weixin & Sun, Lizhong & Ma, Zengsheng, 2021. "Structural design of a composite board/heat pipe based on the coupled electro-chemical-thermal model in battery thermal management system," Energy, Elsevier, vol. 216(C).
    14. Murali, G. & Sravya, G.S.N. & Jaya, J. & Naga Vamsi, V., 2021. "A review on hybrid thermal management of battery packs and it's cooling performance by enhanced PCM," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    15. Shuwen Zhou & Yuemin Zhao & Shangyuan Gao, 2021. "Analysis of Heat Dissipation and Preheating Module for Vehicle Lithium Iron Phosphate Battery," Energies, MDPI, vol. 14(19), pages 1-25, September.
    16. Seham Shahid & Martin Agelin-Chaab, 2017. "Analysis of Cooling Effectiveness and Temperature Uniformity in a Battery Pack for Cylindrical Batteries," Energies, MDPI, vol. 10(8), pages 1-17, August.
    17. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    18. Robby Dwianto Widyantara & Muhammad Adnan Naufal & Poetro Lebdo Sambegoro & Ignatius Pulung Nurprasetio & Farid Triawan & Djati Wibowo Djamari & Asep Bayu Dani Nandiyanto & Bentang Arief Budiman & Muh, 2021. "Low-Cost Air-Cooling System Optimization on Battery Pack of Electric Vehicle," Energies, MDPI, vol. 14(23), pages 1-14, November.
    19. Raijmakers, L.H.J. & Danilov, D.L. & Eichel, R.-A. & Notten, P.H.L., 2019. "A review on various temperature-indication methods for Li-ion batteries," Applied Energy, Elsevier, vol. 240(C), pages 918-945.
    20. Xu, Xinhai & Li, Wenzheng & Xu, Ben & Qin, Jiang, 2019. "Numerical study on a water cooling system for prismatic LiFePO4 batteries at abused operating conditions," Applied Energy, Elsevier, vol. 250(C), pages 404-412.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:364:y:2024:i:c:s030626192400597x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.