IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v261y2020ics0306261919320732.html
   My bibliography  Save this article

Towards the development of a high power density, high efficiency, micro power generator

Author

Listed:
  • Aravind, B.
  • Khandelwal, Bhupendra
  • Ramakrishna, P.A.
  • Kumar, Sudarshan

Abstract

An innovative method to use combustion-based source for portable power generation for Microelectromechanical systems with significant improvement in power density and conversion efficiency has been reported in this study. A triple microcombustor configuration with backward facing steps and associated provision for efficient heat recirculation is proposed for flame stabilization. The presence of three parallel combustion zones increases the combustion intensity compared to a single combustor configuration and enhances the overall thermal performance. A novel technique to extract maximum heat from the hot combustion products for thermoelectric power generation is implemented. The thermoelectric modules are mounted to facilitate direct contact of the module surface with the hot combustion products. A significant improvement in heat transfer rate from the hot combustion gases to the thermoelectric modules (~16 times) is achieved. An electric power output of 4.9 W with overall conversion efficieny of 5.09% at a mixture velocity of 10 m/s and a mixture equivalence ratio of 0.9 is achieved. This signifies an improvement of ~10–20% in overall conversion efficiency as compared to previously reported systems.

Suggested Citation

  • Aravind, B. & Khandelwal, Bhupendra & Ramakrishna, P.A. & Kumar, Sudarshan, 2020. "Towards the development of a high power density, high efficiency, micro power generator," Applied Energy, Elsevier, vol. 261(C).
  • Handle: RePEc:eee:appene:v:261:y:2020:i:c:s0306261919320732
    DOI: 10.1016/j.apenergy.2019.114386
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261919320732
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2019.114386?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Vijayan, V. & Gupta, A.K., 2010. "Combustion and heat transfer at meso-scale with thermal recuperation," Applied Energy, Elsevier, vol. 87(8), pages 2628-2639, August.
    2. Wan, Jianlong & Zhao, Haibo, 2017. "Dynamics of premixed CH4/air flames in a micro combustor with a plate flame holder and preheating channels," Energy, Elsevier, vol. 139(C), pages 366-379.
    3. Peng, Qingguo & Wu, Yifeng & E, Jiaqiang & Yang, Wenming & Xu, Hongpeng & Li, Zhenwei, 2019. "Combustion characteristics and thermal performance of premixed hydrogen-air in a two-rearward-step micro tube," Applied Energy, Elsevier, vol. 242(C), pages 424-438.
    4. Merotto, L. & Fanciulli, C. & Dondè, R. & De Iuliis, S., 2016. "Study of a thermoelectric generator based on a catalytic premixed meso-scale combustor," Applied Energy, Elsevier, vol. 162(C), pages 346-353.
    5. Cózar, I.R. & Pujol, T. & Lehocky, M., 2018. "Numerical analysis of the effects of electrical and thermal configurations of thermoelectric modules in large-scale thermoelectric generators," Applied Energy, Elsevier, vol. 229(C), pages 264-280.
    6. Zuo, Wei & E, Jiaqiang & Peng, Qingguo & Zhao, Xiaohuan & Zhang, Zhiqing, 2017. "Numerical investigations on a comparison between counterflow and coflow double-channel micro combustors for micro-thermophotovoltaic system," Energy, Elsevier, vol. 122(C), pages 408-419.
    7. Zuo, Wei & E, Jiaqiang & Hu, Wenyu & Jin, Yu & Han, Dandan, 2017. "Numerical investigations on combustion characteristics of H2/air premixed combustion in a micro elliptical tube combustor," Energy, Elsevier, vol. 126(C), pages 1-12.
    8. Zuo, Wei & E, Jiaqiang & Liu, Haili & Peng, Qingguo & Zhao, Xiaohuan & Zhang, Zhiqing, 2016. "Numerical investigations on an improved micro-cylindrical combustor with rectangular rib for enhancing heat transfer," Applied Energy, Elsevier, vol. 184(C), pages 77-87.
    9. Ali, Haider & Yilbas, Bekir Sami & Al-Sharafi, Abdullah, 2017. "Innovative design of a thermoelectric generator with extended and segmented pin configurations," Applied Energy, Elsevier, vol. 187(C), pages 367-379.
    10. Pan, J.F. & Wu, D. & Liu, Y.X. & Zhang, H.F. & Tang, A.K. & Xue, H., 2015. "Hydrogen/oxygen premixed combustion characteristics in micro porous media combustor," Applied Energy, Elsevier, vol. 160(C), pages 802-807.
    11. Qiu, K. & Hayden, A.C.S., 2012. "Development of a novel cascading TPV and TE power generation system," Applied Energy, Elsevier, vol. 91(1), pages 304-308.
    12. Wan, Jianlong & Xu, Zuwei & Zhao, Haibo, 2018. "Methane/air premixed flame topology structure in a mesoscale combustor with a plate flame holder and preheating channels," Energy, Elsevier, vol. 165(PB), pages 802-811.
    13. Yilmaz, Harun & Cam, Omer & Yilmaz, Ilker, 2017. "Effect of micro combustor geometry on combustion and emission behavior of premixed hydrogen/air flames," Energy, Elsevier, vol. 135(C), pages 585-597.
    14. Wierzbicki, Teresa A. & Lee, Ivan C. & Gupta, Ashwani K., 2014. "Combustion of propane with Pt and Rh catalysts in a meso-scale heat recirculating combustor," Applied Energy, Elsevier, vol. 130(C), pages 350-356.
    15. He, Wei & Zhang, Gan & Zhang, Xingxing & Ji, Jie & Li, Guiqiang & Zhao, Xudong, 2015. "Recent development and application of thermoelectric generator and cooler," Applied Energy, Elsevier, vol. 143(C), pages 1-25.
    16. Eakburanawat, Jensak & Boonyaroonate, Itsda, 2006. "Development of a thermoelectric battery-charger with microcontroller-based maximum power point tracking technique," Applied Energy, Elsevier, vol. 83(7), pages 687-704, July.
    17. Fanciulli, C. & Abedi, H. & Merotto, L. & Dondè, R. & De Iuliis, S. & Passaretti, F., 2018. "Portable thermoelectric power generation based on catalytic combustor for low power electronic equipment," Applied Energy, Elsevier, vol. 215(C), pages 300-308.
    18. Fan, Aiwu & Zhang, He & Wan, Jianlong, 2017. "Numerical investigation on flame blow-off limit of a novel microscale Swiss-roll combustor with a bluff-body," Energy, Elsevier, vol. 123(C), pages 252-259.
    19. Wan, Jianlong & Zhao, Haibo, 2018. "Thermal performance of solid walls in a mesoscale combustor with a plate flame holder and preheating channels," Energy, Elsevier, vol. 157(C), pages 448-459.
    20. Guggilla, Bhanuprakash Reddy & Rusted, Alexander & Bakrania, Smitesh, 2019. "Platinum nanoparticle catalysis of methanol for thermoelectric power generation," Applied Energy, Elsevier, vol. 237(C), pages 155-162.
    21. Chou, S.K. & Yang, W.M. & Chua, K.J. & Li, J. & Zhang, K.L., 2011. "Development of micro power generators - A review," Applied Energy, Elsevier, vol. 88(1), pages 1-16, January.
    22. Akhtar, Saad & Khan, Mohammed N. & Kurnia, Jundika C. & Shamim, Tariq, 2017. "Investigation of energy conversion and flame stability in a curved micro-combustor for thermo-photovoltaic (TPV) applications," Applied Energy, Elsevier, vol. 192(C), pages 134-145.
    23. Chen, Wei-Hsin & Liao, Chen-Yeh & Hung, Chen-I & Huang, Wei-Lun, 2012. "Experimental study on thermoelectric modules for power generation at various operating conditions," Energy, Elsevier, vol. 45(1), pages 874-881.
    24. Aravind, B. & Khandelwal, Bhupendra & Kumar, Sudarshan, 2018. "Experimental investigations on a new high intensity dual microcombustor based thermoelectric micropower generator," Applied Energy, Elsevier, vol. 228(C), pages 1173-1181.
    25. Alipoor, Alireza & Saidi, Mohammad Hassan, 2017. "Numerical study of hydrogen-air combustion characteristics in a novel micro-thermophotovoltaic power generator," Applied Energy, Elsevier, vol. 199(C), pages 382-399.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. He, Ziqiang & Yan, Yunfei & Zhao, Ting & Zhang, Zhien & Mikulčić, Hrvoje, 2022. "Parametric study of inserting internal spiral fins on the micro combustor performance for thermophotovoltaic systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    2. Bhanuprakash Reddy Guggilla & Jack Perelman Camins & Benjamin Taylor & Smitesh Bakrania, 2021. "Examining Thermal Management Strategies for a Microcombustion Power Device," Energies, MDPI, vol. 14(19), pages 1-14, October.
    3. Jalal Zarvandi & Mohammadreza Baigmohammadi & Sadegh Tabejamaat, 2021. "A Numerical Study on the Effects of the Geometry and Location of an Inserted Wire on Methane–Air Flames in a Micro–Burner," Energies, MDPI, vol. 15(1), pages 1-11, December.
    4. Zarifi, Soudmand & Mirhosseini Moghaddam, Maziar, 2020. "Utilizing finned tube economizer for extending the thermal power rate of TEG CHP system," Energy, Elsevier, vol. 202(C).
    5. Aravind, B. & Hiranandani, Karan & Kumar, Sudarshan, 2020. "Development of an ultra-high capacity hydrocarbon fuel based micro thermoelectric power generator," Energy, Elsevier, vol. 206(C).
    6. Wang, Hao & Peng, Qingguo & Tian, Xinghua & Yan, Feng & Wei, Depeng & Liu, Hui, 2024. "Experimental and numerical investigation on H2-fueled micro-thermophotovoltaic with CH4 and C3H8 blending in a tube fully/partially inserted porous media," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).
    7. Zhu, Xingzhuang & Zuo, Zhengxing & Wang, Wei & Jia, Boru & Zhan, Tianzhuo, 2023. "Experimental research and optimization of a thermoelectric generator excited by pulsed combustion mode under limited heat dissipation for combined heat and power supply," Applied Energy, Elsevier, vol. 349(C).
    8. Liu, Zeqi & Liu, Wanhao & Du, Yiqing & Fan, Aiwu, 2024. "Experimental study on the propagation characteristics of non-premixed H2/air flames in a curved micro-combustor," Energy, Elsevier, vol. 299(C).
    9. Shen, Rong & Li, Guoneng & Zhu, Yiyuan & Tang, Yuanjun & Guo, Wenwen & Zheng, Youqu & Huang, Kenan, 2024. "Development of a compact high-performance combustion powered thermoelectric generator based on swirl burner," Energy, Elsevier, vol. 286(C).
    10. He, Min & Wang, Enhua & Zhang, Yuanyin & Zhang, Wen & Zhang, Fujun & Zhao, Changlu, 2020. "Performance analysis of a multilayer thermoelectric generator for exhaust heat recovery of a heavy-duty diesel engine," Applied Energy, Elsevier, vol. 274(C).
    11. Li, Guoneng & Zheng, Youqu & Guo, Wenwen & Zhu, Dongya & Tang, Yuanjun, 2020. "Mesoscale combustor-powered thermoelectric generator: Experimental optimization and evaluation metrics," Applied Energy, Elsevier, vol. 272(C).
    12. Björn Pfeiffelmann & Ali Cemal Benim & Franz Joos, 2021. "Water-Cooled Thermoelectric Generators for Improved Net Output Power: A Review," Energies, MDPI, vol. 14(24), pages 1-29, December.
    13. Vinay Sankar & Sreejith Sudarsanan & Sudipto Mukhopadhyay & Prabhu Selvaraj & Aravind Balakrishnan & Ratna Kishore Velamati, 2023. "Towards the Development of Miniature Scale Liquid Fuel Combustors for Power Generation Application—A Review," Energies, MDPI, vol. 16(10), pages 1-41, May.
    14. Zuo, Wei & Li, Jing & Zhang, Yuntian & Li, Qingqing & He, Zhu, 2020. "Effects of multi-factors on comprehensive performance of a hydrogen-fueled micro-cylindrical combustor by combining grey relational analysis and analysis of variance," Energy, Elsevier, vol. 199(C).
    15. Li, Guoneng & Zhu, Zhihao & Zheng, Youqu & Guo, Wenwen & Tang, Yuanjun & Ye, Chao, 2023. "Experiments on a powerful, ultra-clean, and low-noise-level swirl-combustion-powered micro thermoelectric generator," Energy, Elsevier, vol. 263(PB).
    16. E, Jiaqiang & Luo, Bo & Han, Dandan & Chen, Jingwei & Liao, Gaoliang & Zhang, Feng & Ding, Jiangjun, 2022. "A comprehensive review on performance improvement of micro energy mechanical system: Heat transfer, micro combustion and energy conversion," Energy, Elsevier, vol. 239(PE).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Aravind, B. & Khandelwal, Bhupendra & Kumar, Sudarshan, 2018. "Experimental investigations on a new high intensity dual microcombustor based thermoelectric micropower generator," Applied Energy, Elsevier, vol. 228(C), pages 1173-1181.
    2. Aravind, B. & Hiranandani, Karan & Kumar, Sudarshan, 2020. "Development of an ultra-high capacity hydrocarbon fuel based micro thermoelectric power generator," Energy, Elsevier, vol. 206(C).
    3. He, Ziqiang & Yan, Yunfei & Zhao, Ting & Zhang, Zhien & Mikulčić, Hrvoje, 2022. "Parametric study of inserting internal spiral fins on the micro combustor performance for thermophotovoltaic systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    4. E, Jiaqiang & Luo, Bo & Han, Dandan & Chen, Jingwei & Liao, Gaoliang & Zhang, Feng & Ding, Jiangjun, 2022. "A comprehensive review on performance improvement of micro energy mechanical system: Heat transfer, micro combustion and energy conversion," Energy, Elsevier, vol. 239(PE).
    5. Hiranandani, Karan & Aravind, B. & Ratna Kishore, V. & Kumar, Sudarshan, 2020. "Development of a numerical model for performance prediction of an integrated microcombustor-thermoelectric power generator," Energy, Elsevier, vol. 192(C).
    6. Yang, Xiao & Yang, Wenming & Dong, Shikui & Tan, Heping, 2020. "Flame stability analysis of premixed hydrogen/air mixtures in a swirl micro-combustor," Energy, Elsevier, vol. 209(C).
    7. Zhuang Kang & Zhiwei Shi & Jiahao Ye & Xinghua Tian & Zhixin Huang & Hao Wang & Depeng Wei & Qingguo Peng & Yaojie Tu, 2023. "A Review of Micro Power System and Micro Combustion: Present Situation, Techniques and Prospects," Energies, MDPI, vol. 16(7), pages 1-28, April.
    8. Zuo, Wei & E, Jiaqiang & Hu, Wenyu & Jin, Yu & Han, Dandan, 2017. "Numerical investigations on combustion characteristics of H2/air premixed combustion in a micro elliptical tube combustor," Energy, Elsevier, vol. 126(C), pages 1-12.
    9. Tang, Aikun & Cai, Tao & Deng, Jiang & Zhao, Dan & Huang, Qiuhan & Zhou, Chen, 2019. "Experimental study on flame structure transitions of premixed propane/air in micro-scale planar combustors," Energy, Elsevier, vol. 179(C), pages 558-570.
    10. Tan, Yan & E, Jiaqiang & Chen, Jingwei & Liao, Gaoliang & Zhang, Feng & Li, Jintao, 2022. "Investigation on combustion characteristics and thermal performance of a three rearward-step structure micro combustor fueled by premixed hydrogen/air," Renewable Energy, Elsevier, vol. 186(C), pages 486-504.
    11. Yan, Yunfei & Liu, Ying & Li, Lixian & Cui, Yu & Zhang, Li & Yang, Zhongqing & Zhang, Zhien, 2019. "Numerical comparison of H2/air catalytic combustion characteristic of micro–combustors with a conventional, slotted or controllable slotted bluff body," Energy, Elsevier, vol. 189(C).
    12. Zuo, Wei & Li, Qingqing & He, Zhu & Li, Yawei, 2020. "Numerical investigations on thermal performance enhancement of hydrogen-fueled micro planar combustors with injectors for micro-thermophotovoltaic applications," Energy, Elsevier, vol. 194(C).
    13. Zuo, Wei & Zhang, Yuntian & Li, Qingqing & Li, Jing & He, Zhu, 2021. "Numerical investigations on hydrogen-fueled micro-cylindrical combustors with cavity for micro-thermophotovoltaic applications," Energy, Elsevier, vol. 223(C).
    14. Zhao, Zhengyang & Wang, Wei & Zuo, Zhengxing & Kuang, Nianling, 2022. "Investigation on the flame characteristics of premixed propane/air in a micro opposed flow porous combustor," Energy, Elsevier, vol. 238(PA).
    15. Zuo, Wei & Li, Jing & Zhang, Yuntian & Li, Qingqing & He, Zhu, 2020. "Effects of multi-factors on comprehensive performance of a hydrogen-fueled micro-cylindrical combustor by combining grey relational analysis and analysis of variance," Energy, Elsevier, vol. 199(C).
    16. Li, Guoneng & Zheng, Youqu & Guo, Wenwen & Zhu, Dongya & Tang, Yuanjun, 2020. "Mesoscale combustor-powered thermoelectric generator: Experimental optimization and evaluation metrics," Applied Energy, Elsevier, vol. 272(C).
    17. Liu, Zeqi & Liu, Wanhao & Du, Yiqing & Fan, Aiwu, 2024. "Experimental study on the propagation characteristics of non-premixed H2/air flames in a curved micro-combustor," Energy, Elsevier, vol. 299(C).
    18. Peng, Qingguo & Wu, Yifeng & E, Jiaqiang & Yang, Wenming & Xu, Hongpeng & Li, Zhenwei, 2019. "Combustion characteristics and thermal performance of premixed hydrogen-air in a two-rearward-step micro tube," Applied Energy, Elsevier, vol. 242(C), pages 424-438.
    19. E, Jiaqiang & Meng, Tian & Chen, Jingwei & Wu, Weiwei & Zhao, Xiaohuan & Zhang, Bin & Peng, Qingguo, 2021. "Effect analysis on performance enhancement of a hydrogen/air non-premixed micro combustor with sudden expansion and contraction structure," Energy, Elsevier, vol. 230(C).
    20. Zuo, Wei & E, Jiaqiang & Peng, Qingguo & Zhao, Xiaohuan & Zhang, Zhiqing, 2017. "Numerical investigations on a comparison between counterflow and coflow double-channel micro combustors for micro-thermophotovoltaic system," Energy, Elsevier, vol. 122(C), pages 408-419.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:261:y:2020:i:c:s0306261919320732. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.