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Thermal management of edge-cooled 1 kW portable proton exchange membrane fuel cell stack

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  • Tolj, Ivan
  • Penga, Željko
  • Vukičević, Damir
  • Barbir, Frano

Abstract

Comprehensive numerical analyses are conducted to study the influence of thermal management on performance of 1 kW edge-cooled proton exchange membrane fuel cell stack without external humidification. The experimental stack and numerical three-dimensional computational fluid dynamics model are characterized by several novelty aspects. Two numerical approaches are considered and compared for a prescribed load profile: (i) lumped model and novel (ii) real-time transient computational fluid dynamics model incorporating realistic modeling of forced air convection on the edge-cooling of the stack. The novelty of the developed computational fluid dynamics model is the capability to give insight in the transient results in only a fraction of time vs. experimental testing (40 min vs. 4 h) and other computational fluid dynamics models of fuel cells which are only capable of steady-state analysis. The developed computational fluid dynamics model is used to study the influence of (i) bipolar plate materials (ii) operating delta pressure along the flow field and (iii) different cooling fin configurations on the water and heat balance inside the stack. The results indicate that (i) maximal and average temperatures of the stack are almost linearly correlated to the thermal conductivity of bipolar plate materials and maximal temperatures can be significantly higher (ii) the operating delta pressure can be manipulated to increase the performance of the stack and (iii) the cooling fin redesign has major influence on the overall temperature uniformity across the stack. Additionally, the heat transfer between the stack and metal hydride tank is studied.

Suggested Citation

  • Tolj, Ivan & Penga, Željko & Vukičević, Damir & Barbir, Frano, 2020. "Thermal management of edge-cooled 1 kW portable proton exchange membrane fuel cell stack," Applied Energy, Elsevier, vol. 257(C).
    • Handle: RePEc:eee:appene:v:257:y:2020:i:c:s0306261919317258
    DOI: 10.1016/j.apenergy.2019.114038
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    References listed on IDEAS

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    Cited by:

    1. Atyabi, Seyed Ali & Afshari, Ebrahim & Zohravi, Elnaz & Udemu, Chinonyelum M., 2021. "Three-dimensional simulation of different flow fields of proton exchange membrane fuel cell using a multi-phase coupled model with cooling channel," Energy, Elsevier, vol. 234(C).
    2. Wang, Qianqian & Tang, Fumin & Li, Bing & Dai, Haifeng & Zheng, Jim P. & Zhang, Cunman & Ming, Pingwen, 2022. "Investigation of the thermal responses under gas channel and land inside proton exchange membrane fuel cell with assembly pressure," Applied Energy, Elsevier, vol. 308(C).
    3. Xing, Shuang & Zhao, Chen & Zou, Jiexin & Zaman, Shahid & Yu, Yang & Gong, Hongwei & Wang, Yajun & Chen, Ming & Wang, Min & Lin, Meng & Wang, Haijiang, 2022. "Recent advances in heat and water management of forced-convection open-cathode proton exchange membrane fuel cells," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    4. Kurnia, Jundika C. & Chaedir, Benitta A. & Sasmito, Agus P. & Shamim, Tariq, 2021. "Progress on open cathode proton exchange membrane fuel cell: Performance, designs, challenges and future directions," Applied Energy, Elsevier, vol. 283(C).
    5. Zhang, Yong & He, Shirong & Jiang, Xiaohui & Yang, Xi & Wang, Zhuo & Zhang, Shuanyang & Cao, Jing & Fang, Haoyan & Li, Qiming, 2024. "Full-scale three-dimensional simulation of air cooling metal bipolar plate proton exchange membrane fuel cell stack considering a non-isothermal multiphase model," Applied Energy, Elsevier, vol. 357(C).
    6. Teresa Donateo, 2023. "Semi-Empirical Models for Stack and Balance of Plant in Closed-Cathode Fuel Cell Systems for Aviation," Energies, MDPI, vol. 16(22), pages 1-40, November.
    7. Chang, Huawei & Cai, Fengyang & Yu, Xianxian & Duan, Chen & Chan, Siew Hwa & Tu, Zhengkai, 2023. "Experimental study on the thermal management of an open-cathode air-cooled proton exchange membrane fuel cell stack with ultra-thin metal bipolar plates," Energy, Elsevier, vol. 263(PA).
    8. Zhao, Chen & Wang, Fei & Wu, Xiaoyu, 2024. "Analysis and review on air-cooled open cathode proton exchange membrane fuel cells: Bibliometric, environmental adaptation and prospect," Renewable and Sustainable Energy Reviews, Elsevier, vol. 197(C).
    9. Luo, Lizhong & Huang, Bi & Bai, Xingying & Cheng, Zongyi & Jian, Qifei, 2020. "Temperature uniformity improvement of a proton exchange membrane fuel cell stack with ultra-thin vapor chambers," Applied Energy, Elsevier, vol. 270(C).
    10. Teresa Donateo, 2024. "Simulation Approaches and Validation Issues for Open-Cathode Fuel Cell Systems in Manned and Unmanned Aerial Vehicles," Energies, MDPI, vol. 17(4), pages 1-38, February.
    11. Zhao, Jing & Cheng, Xinxuan & Zhou, Caiting & Gan, Lang & Chen, Kang & Chen, Chao & Jian, Qifei, 2024. "Effect of vapor chamber on thermo-electrical characteristics of proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 360(C).

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