IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v9y2016i4p279-d67937.html
   My bibliography  Save this article

Modeling and Experimental Validation of a Volumetric Expander Suitable for Waste Heat Recovery from an Automotive Internal Combustion Engine Using an Organic Rankine Cycle with Ethanol

Author

Listed:
  • José Galindo

    (CMT-Motores Térmicos, Polytechnic University of Valencia, 6D Building, Camino de Vera s/n, Valencia 46022, Spain)

  • Vicente Dolz

    (CMT-Motores Térmicos, Polytechnic University of Valencia, 6D Building, Camino de Vera s/n, Valencia 46022, Spain
    These authors contributed equally to this work.)

  • Lucía Royo-Pascual

    (CMT-Motores Térmicos, Polytechnic University of Valencia, 6D Building, Camino de Vera s/n, Valencia 46022, Spain
    These authors contributed equally to this work.)

  • Regine Haller

    (Valeo Systèmes Thermiques, 8, rue Louis Lormand, La Verrière 78321, France)

  • Julien Melis

    (Exoès S.A.S., 6, avenue de la Grande Lande, Gradignan 33170, France)

Abstract

Waste heat recovery (WHR) in exhaust gas flow of automotive engines has proved to be a useful path to increase the overall efficiency of internal combustion engines (ICE). Recovery potentials of up to 7% are shown in several works in the literature. However, most of them are theoretical estimations. Some present results from prototypes fed by steady flows generated in an auxiliary gas tank and not with actual engine exhaust gases. This paper deals with the modeling and experimental validation of an organic Rankine cycle (ORC) with a swash-plate expander integrated in a 2 L turbocharged petrol engine using ethanol as working fluid. A global simulation model of the ORC was developed with a maximum difference of 5%, validated with experimental results. Considering the swash-plate as the main limiting factor, an additional specific submodel was implemented to model the physical phenomena in this element. This model allows simulating the fluid dynamic behavior of the swash-plate expander using a 0D model (Amesim). Differences up to 10.5% between tests and model results were found.

Suggested Citation

  • José Galindo & Vicente Dolz & Lucía Royo-Pascual & Regine Haller & Julien Melis, 2016. "Modeling and Experimental Validation of a Volumetric Expander Suitable for Waste Heat Recovery from an Automotive Internal Combustion Engine Using an Organic Rankine Cycle with Ethanol," Energies, MDPI, vol. 9(4), pages 1-18, April.
  • Handle: RePEc:gam:jeners:v:9:y:2016:i:4:p:279-:d:67937
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/9/4/279/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/9/4/279/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Bracco, Roberto & Clemente, Stefano & Micheli, Diego & Reini, Mauro, 2013. "Experimental tests and modelization of a domestic-scale ORC (Organic Rankine Cycle)," Energy, Elsevier, vol. 58(C), pages 107-116.
    2. Ziviani, Davide & Beyene, Asfaw & Venturini, Mauro, 2014. "Advances and challenges in ORC systems modeling for low grade thermal energy recovery," Applied Energy, Elsevier, vol. 121(C), pages 79-95.
    3. Manente, Giovanni & Toffolo, Andrea & Lazzaretto, Andrea & Paci, Marco, 2013. "An Organic Rankine Cycle off-design model for the search of the optimal control strategy," Energy, Elsevier, vol. 58(C), pages 97-106.
    4. Ferrara, G. & Manfrida, G. & Pescioni, A., 2013. "Model of a small steam engine for renewable domestic CHP (combined heat and power) system," Energy, Elsevier, vol. 58(C), pages 78-85.
    5. Quoilin, Sylvain & Lemort, Vincent & Lebrun, Jean, 2010. "Experimental study and modeling of an Organic Rankine Cycle using scroll expander," Applied Energy, Elsevier, vol. 87(4), pages 1260-1268, April.
    6. Saidur, R. & Rezaei, M. & Muzammil, W.K. & Hassan, M.H. & Paria, S. & Hasanuzzaman, M., 2012. "Technologies to recover exhaust heat from internal combustion engines," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(8), pages 5649-5659.
    7. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Schampheleire, S. & De Paepe, M., 2013. "Part load based thermo-economic optimization of the Organic Rankine Cycle (ORC) applied to a combined heat and power (CHP) system," Applied Energy, Elsevier, vol. 111(C), pages 871-881.
    8. Macián, V. & Serrano, J.R. & Dolz, V. & Sánchez, J., 2013. "Methodology to design a bottoming Rankine cycle, as a waste energy recovering system in vehicles. Study in a HDD engine," Applied Energy, Elsevier, vol. 104(C), pages 758-771.
    9. Conklin, James C. & Szybist, James P., 2010. "A highly efficient six-stroke internal combustion engine cycle with water injection for in-cylinder exhaust heat recovery," Energy, Elsevier, vol. 35(4), pages 1658-1664.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Lu, Bowen & Zhang, Zhifu & Cai, Jinwen & Wang, Wei & Ju, Xueming & Xu, Yao & Lu, Xun & Tian, Hua & Shi, Lingfeng & Shu, Gequn, 2023. "Integrating engine thermal management into waste heat recovery under steady-state design and dynamic off-design conditions," Energy, Elsevier, vol. 272(C).
    2. Zhou, Feng & Joshi, Shailesh N. & Rhote-Vaney, Raphael & Dede, Ercan M., 2017. "A review and future application of Rankine Cycle to passenger vehicles for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 1008-1021.
    3. Wenzhi Gao & Wangbo He & Lifeng Wei & Guanghua Li & Ziqi Liu, 2016. "Experimental and Potential Analysis of a Single-Valve Expander for Waste Heat Recovery of a Gasoline Engine," Energies, MDPI, vol. 9(12), pages 1-15, November.
    4. Jingang Yang & Yaohua Zhao & Aoxue Chen & Zhenhua Quan, 2019. "Thermal Performance of a Low-Temperature Heat Exchanger Using a Micro Heat Pipe Array," Energies, MDPI, vol. 12(4), pages 1-16, February.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Lecompte, Steven & Gusev, Sergei & Vanslambrouck, Bruno & De Paepe, Michel, 2018. "Experimental results of a small-scale organic Rankine cycle: Steady state identification and application to off-design model validation," Applied Energy, Elsevier, vol. 226(C), pages 82-106.
    2. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    3. Ibarra, Mercedes & Rovira, Antonio & Alarcón-Padilla, Diego-César & Blanco, Julián, 2014. "Performance of a 5kWe Organic Rankine Cycle at part-load operation," Applied Energy, Elsevier, vol. 120(C), pages 147-158.
    4. Mondejar, M.E. & Andreasen, J.G. & Pierobon, L. & Larsen, U. & Thern, M. & Haglind, F., 2018. "A review of the use of organic Rankine cycle power systems for maritime applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 126-151.
    5. Di Battista, D. & Mauriello, M. & Cipollone, R., 2015. "Waste heat recovery of an ORC-based power unit in a turbocharged diesel engine propelling a light duty vehicle," Applied Energy, Elsevier, vol. 152(C), pages 109-120.
    6. Ziviani, Davide & Beyene, Asfaw & Venturini, Mauro, 2014. "Advances and challenges in ORC systems modeling for low grade thermal energy recovery," Applied Energy, Elsevier, vol. 121(C), pages 79-95.
    7. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    8. Li, Jing & Pei, Gang & Ji, Jie & Bai, Xiaoman & Li, Pengcheng & Xia, Lijun, 2014. "Design of the ORC (organic Rankine cycle) condensation temperature with respect to the expander characteristics for domestic CHP (combined heat and power) applications," Energy, Elsevier, vol. 77(C), pages 579-590.
    9. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    10. Bouvier, Jean-Louis & Lemort, Vincent & Michaux, Ghislain & Salagnac, Patrick & Kientz, Thiebaut, 2016. "Experimental study of an oil-free steam piston expander for micro-combined heat and power systems," Applied Energy, Elsevier, vol. 169(C), pages 788-798.
    11. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    12. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    13. Lion, Simone & Michos, Constantine N. & Vlaskos, Ioannis & Rouaud, Cedric & Taccani, Rodolfo, 2017. "A review of waste heat recovery and Organic Rankine Cycles (ORC) in on-off highway vehicle Heavy Duty Diesel Engine applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 691-708.
    14. Pili, Roberto & Romagnoli, Alessandro & Jiménez-Arreola, Manuel & Spliethoff, Hartmut & Wieland, Christoph, 2019. "Simulation of Organic Rankine Cycle – Quasi-steady state vs dynamic approach for optimal economic performance," Energy, Elsevier, vol. 167(C), pages 619-640.
    15. Yang, Min-Hsiung & Yeh, Rong-Hua, 2015. "Thermo-economic optimization of an organic Rankine cycle system for large marine diesel engine waste heat recovery," Energy, Elsevier, vol. 82(C), pages 256-268.
    16. Yamada, Noboru & Tominaga, Yoshihito & Yoshida, Takanori, 2014. "Demonstration of 10-Wp micro organic Rankine cycle generator for low-grade heat recovery," Energy, Elsevier, vol. 78(C), pages 806-813.
    17. Xia, Xiaoxia & Liu, Zhipeng & Wang, Zhiqi & Sun, Tong & Zhang, Hualong & Zhang, Sifeng, 2023. "Thermo-economic-environmental optimization design of dual-loop organic Rankine cycle under fluctuating heat source temperature," Energy, Elsevier, vol. 264(C).
    18. Song, Panpan & Wei, Mingshan & Liu, Zhen & Zhao, Ben, 2015. "Effects of suction port arrangements on a scroll expander for a small scale ORC system based on CFD approach," Applied Energy, Elsevier, vol. 150(C), pages 274-285.
    19. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Schampheleire, S. & De Paepe, M., 2013. "Part load based thermo-economic optimization of the Organic Rankine Cycle (ORC) applied to a combined heat and power (CHP) system," Applied Energy, Elsevier, vol. 111(C), pages 871-881.
    20. Van Erdeweghe, Sarah & Van Bael, Johan & Laenen, Ben & D’haeseleer, William, 2019. "Design and off-design optimization procedure for low-temperature geothermal organic Rankine cycles," Applied Energy, Elsevier, vol. 242(C), pages 716-731.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:9:y:2016:i:4:p:279-:d:67937. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.