IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v182y2016icp29-38.html
   My bibliography  Save this article

Effect of different inner secondary-air vane angles on combustion characteristics of primary combustion zone for a down-fired 300-MWe utility boiler with overfire air

Author

Listed:
  • Wang, Qingxiang
  • Chen, Zhichao
  • Che, Miaomiao
  • Zeng, Lingyan
  • Li, Zhengqi
  • Song, Minhang

Abstract

To achieve significant reductions in NOx emissions without increasing the levels of unburnt carbon in the fly ash, a new combustion system was applied to a 300-MWe Babcock & Wilcox (B&W) down-fired boiler installed with swirl burners. The unit featured introduced overfire air (OFA) and decreased outlet area of the inner and outer secondary-air ducts of the swirl burners. Full-scale measurements (adjusting the inner secondary-air vane angle to 35°, 45°, and 55°) revealed that the influence of the high-temperature recirculating region under the arch upon the combustion and NOx emission characteristics of the boiler is greater than that of the high-temperature flue gas entrained by the swirl burner itself. The ignition distance of the coal/air flow is reduced by at least 1.8m compared with that of the original combustion system. For the inner secondary-air vane angle of 35°, the coal/air flow ignites earlier than for the vane angles of 45° and 55°. The measurements of the gas species concentrations in the zone near the sidewall indicates that at inspection port 1, the coal flame of the burners does not spread across the entire furnace cross-section for all three vane angles; however, for the vane angle of 35° the flame is spread across the entire furnace cross-section at inspection port 2. For this optimal (35°) inner secondary-air vane angle, the NOx emissions and carbon content in the fly ash reached levels of 674mg/m3 (6% O2), and 11.4%, respectively, achieving a significant NOx reduction of 51.9% without increasing the levels of unburnt carbon in the fly ash.

Suggested Citation

  • Wang, Qingxiang & Chen, Zhichao & Che, Miaomiao & Zeng, Lingyan & Li, Zhengqi & Song, Minhang, 2016. "Effect of different inner secondary-air vane angles on combustion characteristics of primary combustion zone for a down-fired 300-MWe utility boiler with overfire air," Applied Energy, Elsevier, vol. 182(C), pages 29-38.
    • Handle: RePEc:eee:appene:v:182:y:2016:i:c:p:29-38
    DOI: 10.1016/j.apenergy.2016.08.127
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261916312260
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2016.08.127?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Li, Zhengqi & Liu, Guangkui & Zhu, Qunyi & Chen, Zhichao & Ren, Feng, 2011. "Combustion and NOx emission characteristics of a retrofitted down-fired 660Â MWe utility boiler at different loads," Applied Energy, Elsevier, vol. 88(7), pages 2400-2406, July.
    2. Lee, Jong Min & Kim, Dong Won & Kim, Jae Sung, 2011. "Characteristics of co-combustion of anthracite with bituminous coal in a 200-MWe circulating fluidized bed boiler," Energy, Elsevier, vol. 36(9), pages 5703-5709.
    3. Blakemore, F. B. & Davies, C. & Isaac, J. G., 2001. "Effects of changes in the UK energy-demand and environmental legislation on atmospheric pollution by oxides of nitrogen and black smoke," Applied Energy, Elsevier, vol. 68(1), pages 83-117, January.
    4. Li, Zhengqi & Zeng, Lingyan & Zhao, Guangbo & Shen, Shanping & Zhang, Fucheng, 2011. "Particle sticking behavior near the throat of a low-NOx axial-swirl coal burner," Applied Energy, Elsevier, vol. 88(3), pages 650-658, March.
    5. Liu, Guangkui & Li, Zhengqi & Chen, Zhichao & Zhu, Xingying & Zhu, Qunyi, 2012. "Effect of the anthracite ratio of blended coals on the combustion and NOx emission characteristics of a retrofitted down-fired 660-MWe utility boiler," Applied Energy, Elsevier, vol. 95(C), pages 196-201.
    6. Jing, Jianping & Li, Zhengqi & Zhu, Qunyi & Chen, Zhichao & Wang, Lin & Chen, Lizhe, 2011. "Influence of the outer secondary air vane angle on the gas/particle flow characteristics near the double swirl flow burner region," Energy, Elsevier, vol. 36(1), pages 258-267.
    7. Liu, Yacheng & Fan, Weidong & Li, Yu, 2016. "Numerical investigation of air-staged combustion emphasizing char gasification and gas temperature deviation in a large-scale, tangentially fired pulverized-coal boiler," Applied Energy, Elsevier, vol. 177(C), pages 323-334.
    8. Li, Sen & Xu, Tongmo & Hui, Shien & Wei, Xiaolin, 2009. "NOx emission and thermal efficiency of a 300Â MWe utility boiler retrofitted by air staging," Applied Energy, Elsevier, vol. 86(9), pages 1797-1803, September.
    9. Li, Zhengqi & Jing, Jianping & Liu, Guangkui & Chen, Zhichao & Liu, Chunlong, 2010. "Measurement of gas species, temperatures, char burnout, and wall heat fluxes in a 200-MWe lignite-fired boiler at different loads," Applied Energy, Elsevier, vol. 87(4), pages 1217-1230, April.
    10. Ti, Shuguang & Chen, Zhichao & Li, Zhengqi & Xie, Yiquan & Shao, Yunlin & Zong, Qiudong & Zhang, Qinghua & Zhang, Hao & Zeng, Lingyan & Zhu, Qunyi, 2014. "Influence of different swirl vane angles of over fire air on flow and combustion characteristics and NOx emissions in a 600 MWe utility boiler," Energy, Elsevier, vol. 74(C), pages 775-787.
    11. Fan, J.R. & Liang, X.H. & Chen, L.H. & Cen, K.F., 1998. "Modeling of NOx emissions from a W-shaped boiler furnace under different operating conditions," Energy, Elsevier, vol. 23(12), pages 1051-1055.
    12. Franco, Alessandro & Diaz, Ana R., 2009. "The future challenges for “clean coal technologies”: Joining efficiency increase and pollutant emission control," Energy, Elsevier, vol. 34(3), pages 348-354.
    13. Kuang, Min & Li, Zhengqi & Liu, Chunlong & Zhu, Qunyi, 2013. "Experimental study on combustion and NOx emissions for a down-fired supercritical boiler with multiple-injection multiple-staging technology without overfire air," Applied Energy, Elsevier, vol. 106(C), pages 254-261.
    14. Fan, Weidong & Lin, Zhengchun & Li, Youyi & Zhang, Mingchuan, 2010. "Experimental flow field characteristics of OFA for large-angle counter flow of fuel-rich jet combustion technology," Applied Energy, Elsevier, vol. 87(8), pages 2737-2745, August.
    15. Li, Zhengqi & Liu, Guangkui & Chen, Zhichao & Zeng, Lingyan & Zhu, Qunyi, 2013. "Effect of angle of arch-supplied overfire air on flow, combustion characteristics and NOx emissions of a down-fired utility boiler," Energy, Elsevier, vol. 59(C), pages 377-386.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Chen, Zhichao & Wang, Qingxiang & Zhang, Xiaoyan & Zeng, Lingyan & Zhang, Xin & He, Tao & Liu, Tao & Li, Zhengqi, 2017. "Industrial-scale investigations of anthracite combustion characteristics and NOx emissions in a retrofitted 300 MWe down-fired utility boiler with swirl burners," Applied Energy, Elsevier, vol. 202(C), pages 169-177.
    2. Kuang, Min & Yang, Guohua & Zhu, Qunyi & Ti, Shuguang & Wang, Zhenfeng, 2017. "Effect of burner location on flow-field deflection and asymmetric combustion in a 600MWe supercritical down-fired boiler," Applied Energy, Elsevier, vol. 206(C), pages 1393-1405.
    3. Yafei Zhang & Rui Luo & Yihua Dou & Qulan Zhou, 2018. "Combustion Characteristics and NO x Emission through a Swirling Burner with Adjustable Flaring Angle," Energies, MDPI, vol. 11(8), pages 1-14, August.
    4. Wang, Qingxiang & Chen, Zhichao & Han, Hui & Zeng, Lingyan & Li, Zhengqi, 2019. "Experimental characterization of anthracite combustion and NOx emission for a 300-MWe down-fired boiler with a novel combustion system: Influence of primary and vent air distributions," Applied Energy, Elsevier, vol. 238(C), pages 1551-1562.
    5. Chen, Zhichao & Wang, Qingxiang & Wang, Bingnan & Zeng, Lingyan & Che, Miaomiao & Zhang, Xin & Li, Zhengqi, 2017. "Anthracite combustion characteristics and NOx formation of a 300MWe down-fired boiler with swirl burners at different loads after the implementation of a new combustion system," Applied Energy, Elsevier, vol. 189(C), pages 133-141.
    6. Ling, Zhongqian & Ling, Bo & Kuang, Min & Li, Zhengqi & Lu, Ye, 2017. "Comparison of airflow, coal combustion, NOx emissions, and slagging characteristics among three large-scale MBEL down-fired boilers manufactured at different times," Applied Energy, Elsevier, vol. 187(C), pages 689-705.
    7. Ti, Shuguang & Chen, Zhichao & Li, Zhengqi & Kuang, Min & Xu, Guangyin & Lai, Jinping & Wang, Zhenfeng, 2018. "Influence of primary air cone length on combustion characteristics and NOx emissions of a swirl burner from a 0.5 MW pulverized coal-fired furnace with air staging," Applied Energy, Elsevier, vol. 211(C), pages 1179-1189.
    8. Choi, Minsung & Park, Yeseul & Li, Xinzhuo & Kim, Kibeom & Sung, Yonmo & Hwang, Taegam & Choi, Gyungmin, 2021. "Numerical evaluation of pulverized coal swirling flames and NOx emissions in a coal-fired boiler: Effects of co- and counter-swirling flames and coal injection modes," Energy, Elsevier, vol. 217(C).
    9. Fang, Neng & Li, Zhengqi & Xie, Cheng & Liu, Shuxuan & Zeng, Lingyan & Chen, Zhichao & Zhang, Bin, 2020. "The application of fly ash gasification for purifying the raw syngas in an industrial-scale entrained flow gasifier," Energy, Elsevier, vol. 195(C).
    10. Wang, Qingxiang & Chen, Zhichao & Wang, Jiaquan & Zeng, Lingyan & Zhang, Xin & Li, Xiaoguang & Li, Zhengqi, 2018. "Effects of secondary air distribution in primary combustion zone on combustion and NOx emissions of a large-scale down-fired boiler with air staging," Energy, Elsevier, vol. 165(PB), pages 399-410.
    11. Wang, Qingxiang & Chen, Zhichao & Wang, Liang & Zeng, Lingyan & Li, Zhengqi, 2018. "Application of eccentric-swirl-secondary-air combustion technology for high-efficiency and low-NOx performance on a large-scale down-fired boiler with swirl burners," Applied Energy, Elsevier, vol. 223(C), pages 358-368.
    12. Wang, Yanhong & Yu, Jie & Liang, Hejun & Li, Qi & Hu, Pengfei & Wang, Di, 2024. "Modeling on rapid prediction and cause diagnosis of boiler combustion efficiency," Energy, Elsevier, vol. 302(C).
    13. Chen, Zhichao & Qiao, Yanyu & Guan, Shuo & Wang, Zhenwang & Zheng, Yu & Zeng, Lingyan & Li, Zhengqi, 2022. "Effect of inner and outer secondary air ratios on ignition, C and N conversion process of pulverized coal in swirl burner under sub-stoichiometric ratio," Energy, Elsevier, vol. 239(PD).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Chen, Zhichao & Wang, Qingxiang & Wang, Bingnan & Zeng, Lingyan & Che, Miaomiao & Zhang, Xin & Li, Zhengqi, 2017. "Anthracite combustion characteristics and NOx formation of a 300MWe down-fired boiler with swirl burners at different loads after the implementation of a new combustion system," Applied Energy, Elsevier, vol. 189(C), pages 133-141.
    2. Wang, Qingxiang & Chen, Zhichao & Wang, Jiaquan & Zeng, Lingyan & Zhang, Xin & Li, Xiaoguang & Li, Zhengqi, 2018. "Effects of secondary air distribution in primary combustion zone on combustion and NOx emissions of a large-scale down-fired boiler with air staging," Energy, Elsevier, vol. 165(PB), pages 399-410.
    3. Kuang, Min & Li, Zhengqi, 2014. "Review of gas/particle flow, coal combustion, and NOx emission characteristics within down-fired boilers," Energy, Elsevier, vol. 69(C), pages 144-178.
    4. Ling, Zhongqian & Ling, Bo & Kuang, Min & Li, Zhengqi & Lu, Ye, 2017. "Comparison of airflow, coal combustion, NOx emissions, and slagging characteristics among three large-scale MBEL down-fired boilers manufactured at different times," Applied Energy, Elsevier, vol. 187(C), pages 689-705.
    5. Chen, Zhichao & Wang, Qingxiang & Zhang, Xiaoyan & Zeng, Lingyan & Zhang, Xin & He, Tao & Liu, Tao & Li, Zhengqi, 2017. "Industrial-scale investigations of anthracite combustion characteristics and NOx emissions in a retrofitted 300 MWe down-fired utility boiler with swirl burners," Applied Energy, Elsevier, vol. 202(C), pages 169-177.
    6. Kuang, Min & Yang, Guohua & Zhu, Qunyi & Ti, Shuguang & Wang, Zhenfeng, 2017. "Effect of burner location on flow-field deflection and asymmetric combustion in a 600MWe supercritical down-fired boiler," Applied Energy, Elsevier, vol. 206(C), pages 1393-1405.
    7. Ti, Shuguang & Chen, Zhichao & Li, Zhengqi & Kuang, Min & Xu, Guangyin & Lai, Jinping & Wang, Zhenfeng, 2018. "Influence of primary air cone length on combustion characteristics and NOx emissions of a swirl burner from a 0.5 MW pulverized coal-fired furnace with air staging," Applied Energy, Elsevier, vol. 211(C), pages 1179-1189.
    8. Zhang, Xin & Chen, Zhichao & Hou, Jian & Liu, Zheng & Zeng, Lingyan & Li, Zhengqi, 2022. "Evaluation of wide-range coal combustion performance of a novel down-fired combustion technology based on gas–solid two-phase flow characteristics," Energy, Elsevier, vol. 248(C).
    9. Zhong, Yu-Xiu & Wang, Xin & Xu, Gang & Ning, Xinyu & Zhou, Lin & Tang, Wen & Wang, Ming-Hao & Wang, Tong & Xu, Jun & Jiang, Long & Wang, Yi & Su, Sheng & Hu, Song & Xiang, Jun, 2023. "Investigation on slagging and high-temperature corrosion prevention and control of a 1000 MW ultra supercritical double tangentially fired boiler," Energy, Elsevier, vol. 275(C).
    10. Darbandi, Masoud & Fatin, Ali & Bordbar, Hadi, 2020. "Numerical study on NOx reduction in a large-scale heavy fuel oil-fired boiler using suitable burner adjustments," Energy, Elsevier, vol. 199(C).
    11. Kuang, Min & Wu, Haiqian & Zhu, Qunyi & Ti, Shuguang, 2018. "Establishing an overall symmetrical combustion setup for a 600 MWe supercritical down-fired boiler: A numerical and cold-modeling experimental verification," Energy, Elsevier, vol. 147(C), pages 208-225.
    12. Qiao, Yanyu & Li, Song & Jing, Xinjing & Chen, Zhichao & Fan, Subo & Li, Zhengqi, 2022. "Combustion and NOx formation characteristics from a 330 MWe retrofitted anthracite-fired utility boiler with swirl burner under deeply-staged-combustion," Energy, Elsevier, vol. 258(C).
    13. Liu, Guangkui & Chen, Zhichao & Li, Zhengqi & Zong, Qiudong & Zhang, Hao, 2014. "Effect of the arch-supplied over-fire air ratio on gas/solid flow characteristics of a down-fired boiler," Energy, Elsevier, vol. 70(C), pages 95-109.
    14. Zeng, Guang & Xu, Mingchen & Tu, Yaojie & Li, Zhenwei & Cai, Yongtie & Zheng, Zhimin & Tay, Kunlin & Yang, Wenming, 2020. "Influences of initial coal concentration on ignition behaviors of low-NOx bias combustion technology," Applied Energy, Elsevier, vol. 278(C).
    15. Kuang, Min & Zhu, Qunyi & Ling, Zhongqian & Ti, Shuguang & Li, Zhengqi, 2017. "Improving gas/particle flow deflection and asymmetric combustion of a 600 MWe supercritical down-fired boiler by increasing its upper furnace height," Energy, Elsevier, vol. 127(C), pages 581-593.
    16. Kuang, Min & Li, Zhengqi & Liu, Chunlong & Zhu, Qunyi, 2013. "Experimental study on combustion and NOx emissions for a down-fired supercritical boiler with multiple-injection multiple-staging technology without overfire air," Applied Energy, Elsevier, vol. 106(C), pages 254-261.
    17. Chen, Zhichao & Li, Zhengqi & Zhu, Qunyi & Jing, Jianping, 2011. "Gas/particle flow and combustion characteristics and NOx emissions of a new swirl coal burner," Energy, Elsevier, vol. 36(2), pages 709-723.
    18. Wu, Haiqian & Kuang, Min & Wang, Jialin & Zhao, Xiaojuan & Yang, Guohua & Ti, Shuguang & Ding, Jieyi, 2020. "Lower-arch location effect on the flow field, coal combustion, and NOx formation characteristics in a cascade-arch, down-fired furnace," Applied Energy, Elsevier, vol. 268(C).
    19. Wang, Qingxiang & Chen, Zhichao & Han, Hui & Zeng, Lingyan & Li, Zhengqi, 2019. "Experimental characterization of anthracite combustion and NOx emission for a 300-MWe down-fired boiler with a novel combustion system: Influence of primary and vent air distributions," Applied Energy, Elsevier, vol. 238(C), pages 1551-1562.
    20. Chen, Zhichao & Yuan, Zhenhua & Zhang, Bo & Qiao, Yanyu & Li, Jiawei & Zeng, Lingyan & Li, Zhengqi, 2022. "Effect of secondary air mass flow rate ratio on the slagging characteristics of the pre-combustion chamber in industrial pulverized coal-fired boiler," Energy, Elsevier, vol. 251(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:182:y:2016:i:c:p:29-38. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.