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Numerical evaluation of pulverized coal swirling flames and NOx emissions in a coal-fired boiler: Effects of co- and counter-swirling flames and coal injection modes

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  • Choi, Minsung
  • Park, Yeseul
  • Li, Xinzhuo
  • Kim, Kibeom
  • Sung, Yonmo
  • Hwang, Taegam
  • Choi, Gyungmin

Abstract

A numerical evaluation was performed to investigate the effects of swirl arrangement (co-swirling and counter-swirling flows) and coal injection mode (non-, fully-, and partially-premixed with swirling flow) on the flame structure, coal particle uniformity, burnout performance, and nitrogen oxide (NOx) emissions in a 16-kWth coal-fired boiler. The co-swirling flame exhibits a tulip-shaped inner recirculation zone (IRZ), which increases the coal particle residence time: 1.61 s and 1.45 s for co-swirling and counter-swirling flames, respectively. In addition, the high uniformity of coal particles is maintained in all horizontal cross-sections. The total amount of NOx emissions at the boiler outlet are 205.0 and 551.2 ppm (@6% O2) for the co-swirling and counter-swirling flames, respectively; the deNOx efficiency is 62.8%. An exhaust tube vortex (ETV) structure with a tulip-shaped IRZ is observed in the non-premixed swirling flame injection mode; however, the ETV structure is not observed in the other injection modes. The ETV structure enhanced the coal particle uniformity and expanded the reaction zone, consequently reducing the area of the local high-temperature region. Although the non-premixed injection mode has a slightly lower burnout performance than other injection modes, it is determined to be more effective in reducing the total amount of NOx emissions.

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  • Choi, Minsung & Park, Yeseul & Li, Xinzhuo & Kim, Kibeom & Sung, Yonmo & Hwang, Taegam & Choi, Gyungmin, 2021. "Numerical evaluation of pulverized coal swirling flames and NOx emissions in a coal-fired boiler: Effects of co- and counter-swirling flames and coal injection modes," Energy, Elsevier, vol. 217(C).
    • Handle: RePEc:eee:energy:v:217:y:2021:i:c:s0360544220325469
    DOI: 10.1016/j.energy.2020.119439
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    3. Mohammadpour, Mohammadreza & Ashjaee, Mehdi & Houshfar, Ehsan, 2022. "Thermal performance and heat transfer characteristics analyses of oxy-biogas combustion in a swirl stabilized boiler under various oxidizing environments," Energy, Elsevier, vol. 261(PA).
    4. Choi, Minsung & Park, Yeseul & Deng, Kaiwen & Li, Xinzhuo & Kim, Kibeom & Sung, Yonmo & Hwang, Taegam & Choi, Gyungmin, 2022. "Effects of exhaust tube vortex on the in-furnace phenomena in a swirl-stabilized pulverized coal flame," Energy, Elsevier, vol. 239(PE).
    5. Li, Xinzhuo & Choi, Minsung & Jung, Chanho & Park, Yeseul & Choi, Gyungmin, 2022. "Effects of the staging position and air−LPG mixing ratio on the combustion and emission characteristics of coal and gas co-firing," Energy, Elsevier, vol. 254(PB).
    6. Yuan, Zhenhua & Chen, Zhichao & Bian, Liguo & Wu, Xiaolan & Zhang, Bo & Li, Jiawei & Qiao, Yanyu & Li, Zhengqi, 2023. "Influence of blade angle in the outer secondary air for swirl burner on the flow, combustion, and slagging characteristics in the pre-combustion chamber under the air-staged condition," Energy, Elsevier, vol. 275(C).
    7. Rahimi, Sajjad & Mazaheri, Kiumars & Alipoor, Alireza & Mohammadpour, Amirreza, 2023. "The effect of hydrogen addition on methane-air flame in a stratified swirl burner," Energy, Elsevier, vol. 265(C).
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    9. Zeng, Guang & Zhou, Anqi & Fu, Jinming & Ji, Yang, 2022. "Experimental and numerical investigations on NOx formation and reduction mechanisms of pulverized-coal stereo-staged combustion," Energy, Elsevier, vol. 261(PB).
    10. Choi, Minsung & Hwang, Taegam & Park, Yeseul & Li, Xinzhuo & Kim, Junsung & Kim, Kibeom & Sung, Yonmo & Choi, Gyungmin, 2023. "Numerical evaluation of the effect of swirl configuration and fuel-rich environment on combustion and emission characteristics in a coal-fired boiler," Energy, Elsevier, vol. 268(C).
    11. Tao Liu & Sheng Wang & Ziming Wei & Jie Yu, 2023. "Retrofit of a 600 MW Down-Fired Pulverized-Coal Furnace for Low NOx Emission," Energies, MDPI, vol. 16(19), pages 1-16, September.
    12. Chen, Zhichao & Qiao, Yanyu & Guan, Shuo & Wang, Zhenwang & Zheng, Yu & Zeng, Lingyan & Li, Zhengqi, 2022. "Effect of inner and outer secondary air ratios on ignition, C and N conversion process of pulverized coal in swirl burner under sub-stoichiometric ratio," Energy, Elsevier, vol. 239(PD).

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