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Development of flat plate collector with plastic transparent insulation and low-cost overheating protection system

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  • Kessentini, Hamdi
  • Castro, Jesus
  • Capdevila, Roser
  • Oliva, Assensi

Abstract

In this work a flat plate collector (FPC) with plastic transparent insulation materials (TIM) and a low-cost overheating protection system destined for heat supply from 80 to 120°C is presented. A ventilation channel with a thermally actuated door is inserted below the absorber allowing to protect the collector from stagnation conditions, while preserving good performance during normal operation. This collector is intended to have not only a comparable efficiency with the available commercial collectors but also low cost. For this objective, a prototype has been constructed and experimentally tested and in parallel, a numerical model has been implemented. The proposed numerical model is based on the resolution of the different components of the solar collector by means of a modular object-oriented platform. Indoor and outdoor tests have been performed in order to check the effectiveness of the designed overheating protection system and to validate the model. The comparison of the numerical results with experiments has shown a good agreement. Finally, an extended parametric study is performed in order to optimize the collector design: 3125 different configurations of FPC with TIM and ventilation channel were evaluated by means of virtual prototyping. The results allowed to propose the most promising design of a stagnation proof FPC with plastic TIM able to work at an operating temperature of 100°C with good efficiency. The design presented in this paper can be considered promising for increasing the thermal performance of FPC and could be used in industrial applications that need heat at low-to-medium temperature level.

Suggested Citation

  • Kessentini, Hamdi & Castro, Jesus & Capdevila, Roser & Oliva, Assensi, 2014. "Development of flat plate collector with plastic transparent insulation and low-cost overheating protection system," Applied Energy, Elsevier, vol. 133(C), pages 206-223.
    • Handle: RePEc:eee:appene:v:133:y:2014:i:c:p:206-223
    DOI: 10.1016/j.apenergy.2014.07.093
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    References listed on IDEAS

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    1. Kalogirou, Soteris, 2003. "The potential of solar industrial process heat applications," Applied Energy, Elsevier, vol. 76(4), pages 337-361, December.
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    Cited by:

    1. Amiche, A. & El Hassar, S.M.K. & Larabi, A. & Khan, Z.A. & Khan, Z. & Aguilar, F.J. & Quiles, P.V., 2020. "Innovative overheating solution for solar thermal collector using a reflective surface included in the air gap," Renewable Energy, Elsevier, vol. 151(C), pages 355-365.
    2. Zhou, Liqun & Wang, Yiping & Huang, Qunwu, 2019. "Parametric analysis on the performance of flat plate collector with transparent insulation material," Energy, Elsevier, vol. 174(C), pages 534-542.
    3. Ibrahim Sufian Osman & Nasir Ghazi Hariri, 2022. "Thermal Investigation and Optimized Design of a Novel Solar Self-Driven Thermomechanical Actuator," Sustainability, MDPI, vol. 14(9), pages 1-23, April.
    4. Jia, Hao & Cheng, Xiaomei & Zhu, Jingjing & Li, Zhaoling & Guo, Jiansheng, 2018. "Mathematical and experimental analysis on solar thermal energy harvesting performance of the textile-based solar thermal energy collector," Renewable Energy, Elsevier, vol. 129(PA), pages 553-560.
    5. Zhou, Liqun & Wang, Yiping & Huang, Qunwu, 2019. "CFD investigation of a new flat plate collector with additional front side transparent insulation for use in cold regions," Renewable Energy, Elsevier, vol. 138(C), pages 754-763.
    6. Edoardo Alessio Piana & Benedetta Grassi & Laurent Socal, 2020. "A Standard-Based Method to Simulate the Behavior of Thermal Solar Systems with a Stratified Storage Tank," Energies, MDPI, vol. 13(1), pages 1-22, January.
    7. Miroslav Čekon & Richard Slávik, 2017. "A Non-Ventilated Solar Façade Concept Based on Selective and Transparent Insulation Material Integration: An Experimental Study," Energies, MDPI, vol. 10(6), pages 1-21, June.
    8. Zheng, J. & Febrer, R. & Castro, J. & Kizildag, D. & Rigola, J., 2024. "A new high-performance flat plate solar collector. Numerical modelling and experimental validation," Applied Energy, Elsevier, vol. 355(C).
    9. Pandey, Krishna Murari & Chaurasiya, Rajesh, 2017. "A review on analysis and development of solar flat plate collector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 67(C), pages 641-650.
    10. Nadir, Nadia & Bouguettaia, Hamza & Boughali, Slimane & Bechki, Djamel, 2019. "Use of a new agricultural product as thermal insulation for solar collector," Renewable Energy, Elsevier, vol. 134(C), pages 569-578.
    11. Kareem, M.W. & Habib, Khairul & Pasha, Amjad A. & Irshad, Kashif & Afolabi, L.O. & Saha, Bidyut Baran, 2022. "Experimental study of multi-pass solar air thermal collector system assisted with sensible energy-storing matrix," Energy, Elsevier, vol. 245(C).

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