IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v104y2013icp517-526.html
   My bibliography  Save this article

Integration of bioethanol as an in-process material in biorefineries using mass pinch analysis

Author

Listed:
  • Martinez-Hernandez, Elias
  • Sadhukhan, Jhuma
  • Campbell, Grant M.

Abstract

A biorefinery involving internal stream reuse and recycling (including products and co-products) should result in better biomass resource utilisation, leading to a system with increased efficiency, flexibility, profitability and sustainability. To benefit from those advantages, process integration methodologies need to be applied to understand, analyse and design highly integrated biorefineries. A bioethanol integration approach based on mass pinch analysis is presented in this work for the analysis and design of product exchange networks formed in biorefinery pathways featuring a set of processing units (sources and demands) producing or utilising bioethanol. The method is useful to identify system debottleneck opportunities and alternatives for bioethanol network integration that improve utilisation efficiency in biorefineries with added value co-products. This is demonstrated by a case study using a biorefinery producing bioethanol from wheat with arabinoxylan (AX) co-production using bioethanol for AX precipitation. The final integrated bioethanol network design allowed the reduction of bioethanol product utilisation by 94%, avoiding significant revenue losses.

Suggested Citation

  • Martinez-Hernandez, Elias & Sadhukhan, Jhuma & Campbell, Grant M., 2013. "Integration of bioethanol as an in-process material in biorefineries using mass pinch analysis," Applied Energy, Elsevier, vol. 104(C), pages 517-526.
    • Handle: RePEc:eee:appene:v:104:y:2013:i:c:p:517-526
    DOI: 10.1016/j.apenergy.2012.11.054
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261912008574
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2012.11.054?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Srirangan, Kajan & Akawi, Lamees & Moo-Young, Murray & Chou, C. Perry, 2012. "Towards sustainable production of clean energy carriers from biomass resources," Applied Energy, Elsevier, vol. 100(C), pages 172-186.
    2. Dias, Marina O.S. & Modesto, Marcelo & Ensinas, Adriano V. & Nebra, Silvia A. & Filho, Rubens Maciel & Rossell, Carlos E.V., 2011. "Improving bioethanol production from sugarcane: evaluation of distillation, thermal integration and cogeneration systems," Energy, Elsevier, vol. 36(6), pages 3691-3703.
    3. Kravanja, Philipp & Modarresi, Ala & Friedl, Anton, 2013. "Heat integration of biochemical ethanol production from straw – A case study," Applied Energy, Elsevier, vol. 102(C), pages 32-43.
    4. Cherubini, Francesco & Ulgiati, Sergio, 2010. "Crop residues as raw materials for biorefinery systems - A LCA case study," Applied Energy, Elsevier, vol. 87(1), pages 47-57, January.
    5. Zheng, Yi & Yu, Chaowei & Cheng, Yu-Shen & Lee, Christopher & Simmons, Christopher W. & Dooley, Todd M. & Zhang, Ruihong & Jenkins, Bryan M. & VanderGheynst, Jean S., 2012. "Integrating sugar beet pulp storage, hydrolysis and fermentation for fuel ethanol production," Applied Energy, Elsevier, vol. 93(C), pages 168-175.
    6. Fatih Demirbas, M., 2009. "Biorefineries for biofuel upgrading: A critical review," Applied Energy, Elsevier, vol. 86(Supplemen), pages 151-161, November.
    7. Naqvi, Muhammad & Yan, Jinyue & Dahlquist, Erik, 2012. "Bio-refinery system in a pulp mill for methanol production with comparison of pressurized black liquor gasification and dry gasification using direct causticization," Applied Energy, Elsevier, vol. 90(1), pages 24-31.
    8. Tan, Raymond R. & Foo, Dominic Chwan Yee & Aviso, Kathleen B. & Ng, Denny Kok Sum, 2009. "The use of graphical pinch analysis for visualizing water footprint constraints in biofuel production," Applied Energy, Elsevier, vol. 86(5), pages 605-609, May.
    9. Heyne, Stefan & Harvey, Simon, 2013. "Assessment of the energy and economic performance of second generation biofuel production processes using energy market scenarios," Applied Energy, Elsevier, vol. 101(C), pages 203-212.
    10. Daianova, L. & Dotzauer, E. & Thorin, E. & Yan, J., 2012. "Evaluation of a regional bioenergy system with local production of biofuel for transportation, integrated with a CHP plant," Applied Energy, Elsevier, vol. 92(C), pages 739-749.
    11. Djuric Ilic, Danica & Dotzauer, Erik & Trygg, Louise, 2012. "District heating and ethanol production through polygeneration in Stockholm," Applied Energy, Elsevier, vol. 91(1), pages 214-221.
    12. Demirbas, Ayhan, 2011. "Competitive liquid biofuels from biomass," Applied Energy, Elsevier, vol. 88(1), pages 17-28, January.
    13. Tan, Raymond R. & Foo, Dominic C.Y., 2007. "Pinch analysis approach to carbon-constrained energy sector planning," Energy, Elsevier, vol. 32(8), pages 1422-1429.
    14. Ekman, Anna & Wallberg, Ola & Joelsson, Elisabeth & Börjesson, Pål, 2013. "Possibilities for sustainable biorefineries based on agricultural residues – A case study of potential straw-based ethanol production in Sweden," Applied Energy, Elsevier, vol. 102(C), pages 299-308.
    15. Daroch, Maurycy & Geng, Shu & Wang, Guangyi, 2013. "Recent advances in liquid biofuel production from algal feedstocks," Applied Energy, Elsevier, vol. 102(C), pages 1371-1381.
    16. Starfelt, Fredrik & Daianova, Lilia & Yan, Jinyue & Thorin, Eva & Dotzauer, Erik, 2012. "The impact of lignocellulosic ethanol yields in polygeneration with district heating – A case study," Applied Energy, Elsevier, vol. 92(C), pages 791-799.
    17. Tan, Raymond R., 2011. "A general source-sink model with inoperability constraints for robust energy sector planning," Applied Energy, Elsevier, vol. 88(11), pages 3759-3764.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Liu, Wen Hui & Wan Alwi, Sharifah Rafidah & Hashim, Haslenda & Lim, Jeng Shiun & Mohammad Rozali, Nor Erniza & Ho, Wai Shin, 2016. "Sizing of Hybrid Power System with varying current type using numerical probabilistic approach," Applied Energy, Elsevier, vol. 184(C), pages 1364-1373.
    2. Dias, Marina O.S. & Junqueira, Tassia L. & Cavalett, Otávio & Pavanello, Lucas G. & Cunha, Marcelo P. & Jesus, Charles D.F. & Maciel Filho, Rubens & Bonomi, Antonio, 2013. "Biorefineries for the production of first and second generation ethanol and electricity from sugarcane," Applied Energy, Elsevier, vol. 109(C), pages 72-78.
    3. Pina, Eduardo A. & Palacios-Bereche, Reynaldo & Chavez-Rodriguez, Mauro F. & Ensinas, Adriano V. & Modesto, Marcelo & Nebra, Silvia A., 2017. "Reduction of process steam demand and water-usage through heat integration in sugar and ethanol production from sugarcane – Evaluation of different plant configurations," Energy, Elsevier, vol. 138(C), pages 1263-1280.
    4. Hanaoka, Toshiaki & Fujimoto, Shinji & Kihara, Hideyuki, 2021. "Evaluation of n-butene synthesis from dimethyl ether in the production of 1,3-butadiene from lignin: A techno-economic analysis," Renewable Energy, Elsevier, vol. 163(C), pages 964-973.
    5. Budzianowski, Wojciech M. & Postawa, Karol, 2016. "Total Chain Integration of sustainable biorefinery systems," Applied Energy, Elsevier, vol. 184(C), pages 1432-1446.
    6. Sadhukhan, Jhuma & Lloyd, Jon R. & Scott, Keith & Premier, Giuliano C. & Yu, Eileen H. & Curtis, Tom & Head, Ian M., 2016. "A critical review of integration analysis of microbial electrosynthesis (MES) systems with waste biorefineries for the production of biofuel and chemical from reuse of CO2," Renewable and Sustainable Energy Reviews, Elsevier, vol. 56(C), pages 116-132.
    7. Safder, Usman & Tariq, Shahzeb & Yoo, ChangKyoo, 2022. "Multilevel optimization framework to support self-sustainability of industrial processes for energy/material recovery using circular integration concept," Applied Energy, Elsevier, vol. 324(C).
    8. Chang, Jui-Jen & Ho, Cheng-Yu & Mao, Chi-Tang & Barham, Nathan & Huang, Yu-Rong & Ho, Feng-Ju & Wu, Yueh-Chin & Hou, Yu-Han & Shih, Ming-Che & Li, Wen-Hsiung & Huang, Chieh-Chen, 2014. "A thermo- and toxin-tolerant kefir yeast for biorefinery and biofuel production," Applied Energy, Elsevier, vol. 132(C), pages 465-474.
    9. Sadhukhan, Jhuma & Martinez-Hernandez, Elias & Murphy, Richard J. & Ng, Denny K.S. & Hassim, Mimi H. & Siew Ng, Kok & Yoke Kin, Wan & Jaye, Ida Fahani Md & Leung Pah Hang, Melissa Y. & Andiappan, Vikn, 2018. "Role of bioenergy, biorefinery and bioeconomy in sustainable development: Strategic pathways for Malaysia," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P2), pages 1966-1987.
    10. Gabriel S. Aruwajoye & Alaika Kassim & Akshay K. Saha & Evariste B. Gueguim Kana, 2020. "Prospects for the Improvement of Bioethanol and Biohydrogen Production from Mixed Starch-Based Agricultural Wastes," Energies, MDPI, vol. 13(24), pages 1-22, December.
    11. Maghzian, Ali & Aslani, Alireza & Zahedi, Rahim & Yaghoubi, Milad, 2023. "How to effectively produce value-added products from microalgae?," Renewable Energy, Elsevier, vol. 204(C), pages 262-276.
    12. Hanaoka, Toshiaki & Fujimoto, Shinji & Kihara, Hideyuki, 2019. "Improvement of the 1,3-butadiene production process from lignin – A comparison with the gasification power generation process," Renewable Energy, Elsevier, vol. 135(C), pages 1303-1313.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Kasivisvanathan, Harresh & Barilea, Ivan Dale U. & Ng, Denny K.S. & Tan, Raymond R., 2013. "Optimal operational adjustment in multi-functional energy systems in response to process inoperability," Applied Energy, Elsevier, vol. 102(C), pages 492-500.
    2. Kohl, Thomas & Laukkanen, Timo & Järvinen, Mika & Fogelholm, Carl-Johan, 2013. "Energetic and environmental performance of three biomass upgrading processes integrated with a CHP plant," Applied Energy, Elsevier, vol. 107(C), pages 124-134.
    3. Daraei, Mahsa & Avelin, Anders & Dotzauer, Erik & Thorin, Eva, 2019. "Evaluation of biofuel production integrated with existing CHP plants and the impacts on production planning of the system – A case study," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    4. Van Dael, Miet & Van Passel, Steven & Pelkmans, Luc & Guisson, Ruben & Reumermann, Patrick & Luzardo, Nathalie Marquez & Witters, Nele & Broeze, Jan, 2013. "A techno-economic evaluation of a biomass energy conversion park," Applied Energy, Elsevier, vol. 104(C), pages 611-622.
    5. Moraes, Bruna S. & Junqueira, Tassia L. & Pavanello, Lucas G. & Cavalett, Otávio & Mantelatto, Paulo E. & Bonomi, Antonio & Zaiat, Marcelo, 2014. "Anaerobic digestion of vinasse from sugarcane biorefineries in Brazil from energy, environmental, and economic perspectives: Profit or expense?," Applied Energy, Elsevier, vol. 113(C), pages 825-835.
    6. Pekala, Lukasz M. & Tan, Raymond R. & Foo, Dominic C.Y. & Jezowski, Jacek M., 2010. "Optimal energy planning models with carbon footprint constraints," Applied Energy, Elsevier, vol. 87(6), pages 1903-1910, June.
    7. Tan, Raymond R. & Aviso, Kathleen B. & Barilea, Ivan U. & Culaba, Alvin B. & Cruz, Jose B., 2012. "A fuzzy multi-regional input–output optimization model for biomass production and trade under resource and footprint constraints," Applied Energy, Elsevier, vol. 90(1), pages 154-160.
    8. Demirbas, M. Fatih, 2011. "Biofuels from algae for sustainable development," Applied Energy, Elsevier, vol. 88(10), pages 3473-3480.
    9. Ranjan, Amrita & Khanna, Swati & Moholkar, V.S., 2013. "Feasibility of rice straw as alternate substrate for biobutanol production," Applied Energy, Elsevier, vol. 103(C), pages 32-38.
    10. Ho, Cheng-Yu & Chang, Jui-Jen & Lee, Shih-Chi & Chin, Tsu-Yuan & Shih, Ming-Che & Li, Wen-Hsiung & Huang, Chieh-Chen, 2012. "Development of cellulosic ethanol production process via co-culturing of artificial cellulosomal Bacillus and kefir yeast," Applied Energy, Elsevier, vol. 100(C), pages 27-32.
    11. Tan, Raymond R., 2011. "A general source-sink model with inoperability constraints for robust energy sector planning," Applied Energy, Elsevier, vol. 88(11), pages 3759-3764.
    12. Kabalina, Natalia & Costa, Mário & Yang, Weihong & Martin, Andrew, 2017. "Energy and economic assessment of a polygeneration district heating and cooling system based on gasification of refuse derived fuels," Energy, Elsevier, vol. 137(C), pages 696-705.
    13. Budzianowski, Wojciech M. & Postawa, Karol, 2016. "Total Chain Integration of sustainable biorefinery systems," Applied Energy, Elsevier, vol. 184(C), pages 1432-1446.
    14. Whittaker, Carly & Borrion, Aiduan Li & Newnes, Linda & McManus, Marcelle, 2014. "The renewable energy directive and cereal residues," Applied Energy, Elsevier, vol. 122(C), pages 207-215.
    15. Heyne, Stefan & Harvey, Simon, 2013. "Assessment of the energy and economic performance of second generation biofuel production processes using energy market scenarios," Applied Energy, Elsevier, vol. 101(C), pages 203-212.
    16. Choi, In Seong & Kim, Jae-Hoon & Wi, Seung Gon & Kim, Kyoung Hyoun & Bae, Hyeun-Jong, 2013. "Bioethanol production from mandarin (Citrus unshiu) peel waste using popping pretreatment," Applied Energy, Elsevier, vol. 102(C), pages 204-210.
    17. Dias, Marina O.S. & Junqueira, Tassia L. & Cavalett, Otávio & Pavanello, Lucas G. & Cunha, Marcelo P. & Jesus, Charles D.F. & Maciel Filho, Rubens & Bonomi, Antonio, 2013. "Biorefineries for the production of first and second generation ethanol and electricity from sugarcane," Applied Energy, Elsevier, vol. 109(C), pages 72-78.
    18. Natalia Kabalina & Mário Costa & Weihong Yang & Andrew Martin, 2016. "Production of Synthetic Natural Gas from Refuse-Derived Fuel Gasification for Use in a Polygeneration District Heating and Cooling System," Energies, MDPI, vol. 9(12), pages 1-14, December.
    19. Avelino Gonçalves, Fabiano & dos Santos, Everaldo Silvino & de Macedo, Gorete Ribeiro, 2015. "Use of cultivars of low cost, agroindustrial and urban waste in the production of cellulosic ethanol in Brazil: A proposal to utilization of microdistillery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 50(C), pages 1287-1303.
    20. Zhu, Zhe & Rosendahl, Lasse & Toor, Saqib Sohail & Yu, Donghong & Chen, Guanyi, 2015. "Hydrothermal liquefaction of barley straw to bio-crude oil: Effects of reaction temperature and aqueous phase recirculation," Applied Energy, Elsevier, vol. 137(C), pages 183-192.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:104:y:2013:i:c:p:517-526. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.