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Heuristic methods for cost-oriented assembly line balancing: a comparison on solution quality and computing time

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  • Matthias Amen

    (University of Duisburg & Essen)

Abstract

This paper is focused on the solution quality and computing time requirements of heuristic methods for cost-oriented assembly line balancing. It is based on a recent paper (Amen, International Journal of Production Economics 68 (2000), which describes in detail the solution process of existent and two new heuristics. After a short review of the historic origin and the wideness of assembly line systems in present day industry, the paper emphasizes the economic view of production in order to cut down production cost. Results of a worst-case analysis concerning the solution quality and the computing time are presented. An interval for the worst-case-solution quality for most heuristic methods is given. The results of an experimental investigation show that the new priority rule "best change of idle cost" (Amen) achieves significantly better solutions than the existent priority rules. Furthermore, the new method "exact solution of sliding problem windows" (Amen) has been found to be the best heuristic method known so far.

Suggested Citation

  • Matthias Amen, 2003. "Heuristic methods for cost-oriented assembly line balancing: a comparison on solution quality and computing time," GE, Growth, Math methods 0309004, University Library of Munich, Germany, revised 09 Sep 2003.
    • Handle: RePEc:wpa:wuwpge:0309004
    Note: Type of Document - pdf; pages: 10 ; figures: 2 tables. Published in International Journal of Production Economics, Vol. 69, No. 3, 13 February 2001
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    References listed on IDEAS

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    1. Amen, Matthias, 2000. "An exact method for cost-oriented assembly line balancing," International Journal of Production Economics, Elsevier, vol. 64(1-3), pages 187-195, March.
    2. Amen, Matthias, 2000. "Heuristic methods for cost-oriented assembly line balancing: A survey," International Journal of Production Economics, Elsevier, vol. 68(1), pages 1-14, October.
    3. Scholl, Armin, 1995. "Balancing and sequencing of assembly lines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 9690, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    4. Maurice Queyranne, 1985. "Bounds for Assembly Line Balancing Heuristics," Operations Research, INFORMS, vol. 33(6), pages 1353-1359, December.
    5. F. Brian Talbot & James H. Patterson & William V. Gehrlein, 1986. "A Comparative Evaluation of Heuristic Line Balancing Techniques," Management Science, INFORMS, vol. 32(4), pages 430-454, April.
    6. Anthony A. Mastor, 1970. "An Experimental Investigation and Comparative Evaluation of Production Line Balancing Techniques," Management Science, INFORMS, vol. 16(11), pages 728-746, July.
    7. Taylor, Frederick Winslow, 1911. "The Principles of Scientific Management," History of Economic Thought Books, McMaster University Archive for the History of Economic Thought, number taylor1911.
    8. Fred M. Tonge, 1965. "Assembly Line Balancing Using Probabilistic Combinations of Heuristics," Management Science, INFORMS, vol. 11(7), pages 727-735, May.
    9. James R. Jackson, 1956. "A Computing Procedure for a Line Balancing Problem," Management Science, INFORMS, vol. 2(3), pages 261-271, April.
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    Cited by:

    1. Heydar Ali Mardani-Fard & Abdollah Hadi-Vencheh & Ali Mahmoodirad & Sadegh Niroomand, 2020. "An effective hybrid goal programming approach for multi-objective straight assembly line balancing problem with stochastic parameters," Operational Research, Springer, vol. 20(4), pages 1939-1976, December.
    2. Chen, Ruey-Shun & Lu, Kun-Yung & Tai, Pei-Hao, 2004. "Optimizing assembly planning through a three-stage integrated approach," International Journal of Production Economics, Elsevier, vol. 88(3), pages 243-256, April.
    3. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2007. "A classification of assembly line balancing problems," European Journal of Operational Research, Elsevier, vol. 183(2), pages 674-693, December.
    4. Amen, Matthias, 2000. "Heuristic methods for cost-oriented assembly line balancing: A survey," International Journal of Production Economics, Elsevier, vol. 68(1), pages 1-14, October.
    5. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2008. "Assembly line balancing: Which model to use when," International Journal of Production Economics, Elsevier, vol. 111(2), pages 509-528, February.
    6. Becker, Christian & Scholl, Armin, 2006. "A survey on problems and methods in generalized assembly line balancing," European Journal of Operational Research, Elsevier, vol. 168(3), pages 694-715, February.
    7. Scholl, Armin & Becker, Christian, 2005. "A note on "An exact method for cost-oriented assembly line balancing"," International Journal of Production Economics, Elsevier, vol. 97(3), pages 343-352, September.
    8. Dashuang Li & Chaoyong Zhang & Xinyu Shao & Wenwen Lin, 2016. "A multi-objective TLBO algorithm for balancing two-sided assembly line with multiple constraints," Journal of Intelligent Manufacturing, Springer, vol. 27(4), pages 725-739, August.
    9. Amen, Matthias, 2006. "Cost-oriented assembly line balancing: Model formulations, solution difficulty, upper and lower bounds," European Journal of Operational Research, Elsevier, vol. 168(3), pages 747-770, February.
    10. Guschinskaya, Olga & Dolgui, Alexandre, 2009. "Comparison of exact and heuristic methods for a transfer line balancing problem," International Journal of Production Economics, Elsevier, vol. 120(2), pages 276-286, August.
    11. Boysen, Nils & Schulze, Philipp & Scholl, Armin, 2022. "Assembly line balancing: What happened in the last fifteen years?," European Journal of Operational Research, Elsevier, vol. 301(3), pages 797-814.
    12. Boysen, Nils & Fliedner, Malte, 2008. "A versatile algorithm for assembly line balancing," European Journal of Operational Research, Elsevier, vol. 184(1), pages 39-56, January.
    13. Zixiang Li & Mukund Nilakantan Janardhanan & S. G. Ponnambalam, 2021. "Cost-oriented robotic assembly line balancing problem with setup times: multi-objective algorithms," Journal of Intelligent Manufacturing, Springer, vol. 32(4), pages 989-1007, April.
    14. Miralles, Cristobal & Garcia-Sabater, Jose Pedro & Andres, Carlos & Cardos, Manuel, 2007. "Advantages of assembly lines in Sheltered Work Centres for Disabled. A case study," International Journal of Production Economics, Elsevier, vol. 110(1-2), pages 187-197, October.
    15. Gamberini, Rita & Grassi, Andrea & Rimini, Bianca, 2006. "A new multi-objective heuristic algorithm for solving the stochastic assembly line re-balancing problem," International Journal of Production Economics, Elsevier, vol. 102(2), pages 226-243, August.
    16. Otto, Alena & Otto, Christian & Scholl, Armin, 2013. "Systematic data generation and test design for solution algorithms on the example of SALBPGen for assembly line balancing," European Journal of Operational Research, Elsevier, vol. 228(1), pages 33-45.
    17. Dolgui, A. & Ihnatsenka, I., 2009. "Branch and bound algorithm for a transfer line design problem: Stations with sequentially activated multi-spindle heads," European Journal of Operational Research, Elsevier, vol. 197(3), pages 1119-1132, September.
    18. Ozdemir, Rifat & Sarigol, Ilkan & AlMutairi, Sarah & AlMeea, Sarah & Murad, Abrar & Naqi, Aseel & AlNasser, Noor, 2021. "Fuzzy multi-objective model for assembly line balancing with ergonomic risks consideration," International Journal of Production Economics, Elsevier, vol. 239(C).

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    More about this item

    Keywords

    Assembly line balancing; Cost-oriented production planning; Heuristic methods;
    All these keywords.

    JEL classification:

    • C61 - Mathematical and Quantitative Methods - - Mathematical Methods; Programming Models; Mathematical and Simulation Modeling - - - Optimization Techniques; Programming Models; Dynamic Analysis
    • M11 - Business Administration and Business Economics; Marketing; Accounting; Personnel Economics - - Business Administration - - - Production Management
    • M12 - Business Administration and Business Economics; Marketing; Accounting; Personnel Economics - - Business Administration - - - Personnel Management; Executives; Executive Compensation
    • M41 - Business Administration and Business Economics; Marketing; Accounting; Personnel Economics - - Accounting - - - Accounting

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