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Improving reliability engineering in product development based on design theory: the case of FMEA in the semiconductor industry

Author

Listed:
  • Benjamin Cabanes

    (ENPC - École des Ponts ParisTech, CGS i3 - Centre de Gestion Scientifique i3 - Mines Paris - PSL (École nationale supérieure des mines de Paris) - PSL - Université Paris Sciences et Lettres - I3 - Institut interdisciplinaire de l’innovation - CNRS - Centre National de la Recherche Scientifique)

  • Stéphane Hubac

    (ST-CROLLES - STMicroelectronics [Crolles])

  • Pascal Le Masson

    (CGS i3 - Centre de Gestion Scientifique i3 - Mines Paris - PSL (École nationale supérieure des mines de Paris) - PSL - Université Paris Sciences et Lettres - I3 - Institut interdisciplinaire de l’innovation - CNRS - Centre National de la Recherche Scientifique)

  • Benoit Weil

    (CGS i3 - Centre de Gestion Scientifique i3 - Mines Paris - PSL (École nationale supérieure des mines de Paris) - PSL - Université Paris Sciences et Lettres - I3 - Institut interdisciplinaire de l’innovation - CNRS - Centre National de la Recherche Scientifique)

Abstract

In industry, the failure mode and effect analysis (FMEA) methodology is one of the main tools used for reliability management in product design and development. However, the academic literature highlights several shortcomings of the FMEA methodology. Therefore, the main purposes of this paper are the analysis of the weaknesses of FMEA, the improvement of the method, and the implementation of a new methodology able to support quality and reliability management in a more efficient way. Motivated by these objectives, a formal new methodology is proposed by extending the classic FMEA methodology through C-K design theory. To test the effectiveness of the proposed approach and analyze the acceptance of this method by users, a case study is conducted in STMicroelectronics, one of the European leaders in the semiconductor industry.

Suggested Citation

  • Benjamin Cabanes & Stéphane Hubac & Pascal Le Masson & Benoit Weil, 2021. "Improving reliability engineering in product development based on design theory: the case of FMEA in the semiconductor industry," Post-Print hal-03143866, HAL.
    • Handle: RePEc:hal:journl:hal-03143866
    DOI: 10.1007/s00163-021-00360-1
    Note: View the original document on HAL open archive server: https://hal.science/hal-03143866v1
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    References listed on IDEAS

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    Cited by:

    1. Shao, Peng & Tan, Runhua & Peng, Qingjin & Liu, Fang & Yang, Wendan, 2024. "Scenario-based anticipatory failure determination and patent technology inspiration for product innovation design," Technological Forecasting and Social Change, Elsevier, vol. 205(C).
    2. Wang, Qun & Jia, Guozhu & Jia, Yuning & Song, Wenyan, 2021. "A new approach for risk assessment of failure modes considering risk interaction and propagation effects," Reliability Engineering and System Safety, Elsevier, vol. 216(C).

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