IDEAS home Printed from https://ideas.repec.org/a/spr/snopef/v2y2021i4d10.1007_s43069-021-00098-5.html
   My bibliography  Save this article

Developing a Flexible Manufacturing Control System Considering Mixed Uncertain Predictive Maintenance Model: a Simulation-Based Optimization Approach

Author

Listed:
  • Behrooz Shahbazi

    (Islamic Azad University)

  • Seyed Habib A. Rahmati

    (Islamic Azad University)

Abstract

Nowadays, with the development of information technology infrastructure, most systems are moving towards intelligent models, among which the field of production is no exception. One of the important sketch of production models is in term of predictive maintenance control systems such as reliability centered maintenance (RCM). This research focuses on developing a popular flexible manufacturing system called flexible job shop scheduling problem (FJSP) with predictive maintenance terms of RCM that are able to measure the level of production system reliability and determine the required maintenance activities. Moreover, since in production environments, processing time is an approximate parameter due to the activities in which manpower is involved, processing times of the model are defined with fuzzy functions. Meanwhile, to cope with stochastic nature of RCM and fuzzy nature of the process times, Buckley fuzzy numbers are implemented. In fact, this research introduces a mixed uncertain model that considers mentioned natures of probability and possibility at the same time by means developing fuzzy numbers of process time thorough confidence intervals of them. Then, since developed model is NP-Hard and stochastic, two simulation-based optimization (SBO) approaches are introduced based on two meta-heuristic algorithms called genetic algorithm (GA) and imperialist competition algorithm (ICA). Finally, various creative statistical and qualitative outputs are presented to analysis the performance of the introduced SBOs for solving the developed FJSP integrated with RCM control terms.

Suggested Citation

  • Behrooz Shahbazi & Seyed Habib A. Rahmati, 2021. "Developing a Flexible Manufacturing Control System Considering Mixed Uncertain Predictive Maintenance Model: a Simulation-Based Optimization Approach," SN Operations Research Forum, Springer, vol. 2(4), pages 1-43, December.
  • Handle: RePEc:spr:snopef:v:2:y:2021:i:4:d:10.1007_s43069-021-00098-5
    DOI: 10.1007/s43069-021-00098-5
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s43069-021-00098-5
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.

    File URL: https://libkey.io/10.1007/s43069-021-00098-5?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Caballé, N.C. & Castro, I.T. & Pérez, C.J. & Lanza-Gutiérrez, J.M., 2015. "A condition-based maintenance of a dependent degradation-threshold-shock model in a system with multiple degradation processes," Reliability Engineering and System Safety, Elsevier, vol. 134(C), pages 98-109.
    2. Toshio Nakagawa, 2007. "Shock and Damage Models in Reliability Theory," Springer Series in Reliability Engineering, Springer, number 978-1-84628-442-7, June.
    3. Aggoune, Riad, 2004. "Minimizing the makespan for the flow shop scheduling problem with availability constraints," European Journal of Operational Research, Elsevier, vol. 153(3), pages 534-543, March.
    4. Chen, Jen-Shiang, 2008. "Scheduling of nonresumable jobs and flexible maintenance activities on a single machine to minimize makespan," European Journal of Operational Research, Elsevier, vol. 190(1), pages 90-102, October.
    5. Mostafa Khatami & Seyed Hessameddin Zegordi, 2017. "Coordinative production and maintenance scheduling problem with flexible maintenance time intervals," Journal of Intelligent Manufacturing, Springer, vol. 28(4), pages 857-867, April.
    6. Mellouli, Racem & Sadfi, Chrif & Chu, Chengbin & Kacem, Imed, 2009. "Identical parallel-machine scheduling under availability constraints to minimize the sum of completion times," European Journal of Operational Research, Elsevier, vol. 197(3), pages 1150-1165, September.
    7. Pan, Quan-Ke & Wang, Ling & Li, Jun-Qing & Duan, Jun-Hua, 2014. "A novel discrete artificial bee colony algorithm for the hybrid flowshop scheduling problem with makespan minimisation," Omega, Elsevier, vol. 45(C), pages 42-56.
    8. Zhou, Xiaojun & Lu, Zhiqiang & Xi, Lifeng, 2012. "Preventive maintenance optimization for a multi-component system under changing job shop schedule," Reliability Engineering and System Safety, Elsevier, vol. 101(C), pages 14-20.
    9. Gregory H. Graves & Chung‐Yee Lee, 1999. "Scheduling maintenance and semiresumable jobs on a single machine," Naval Research Logistics (NRL), John Wiley & Sons, vol. 46(7), pages 845-863, October.
    10. Zribi, N. & El Kamel, A. & Borne, P., 2008. "Minimizing the makespan for the MPM job-shop with availability constraints," International Journal of Production Economics, Elsevier, vol. 112(1), pages 151-160, March.
    11. Liao, Lu-Wen & Sheen, Gwo-Ji, 2008. "Parallel machine scheduling with machine availability and eligibility constraints," European Journal of Operational Research, Elsevier, vol. 184(2), pages 458-467, January.
    12. Chung‐Yee Lee & Zhi‐Long Chen, 2000. "Scheduling jobs and maintenance activities on parallel machines," Naval Research Logistics (NRL), John Wiley & Sons, vol. 47(2), pages 145-165, March.
    13. Lee, Chung-Yee, 1999. "Two-machine flowshop scheduling with availability constraints," European Journal of Operational Research, Elsevier, vol. 114(2), pages 420-429, April.
    14. Chen, Wen-Jinn, 2009. "Minimizing number of tardy jobs on a single machine subject to periodic maintenance," Omega, Elsevier, vol. 37(3), pages 591-599, June.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Seyed Habib A. Rahmati & Abbas Ahmadi & Kannan Govindan, 2018. "A novel integrated condition-based maintenance and stochastic flexible job shop scheduling problem: simulation-based optimization approach," Annals of Operations Research, Springer, vol. 269(1), pages 583-621, October.
    2. Boccia, Maurizio & Masone, Adriano & Sterle, Claudio & Murino, Teresa, 2023. "The parallel AGV scheduling problem with battery constraints: A new formulation and a matheuristic approach," European Journal of Operational Research, Elsevier, vol. 307(2), pages 590-603.
    3. Michael Geurtsen & Jelle Adan & Alp Akçay, 2024. "Integrated maintenance and production scheduling for unrelated parallel machines with setup times," Flexible Services and Manufacturing Journal, Springer, vol. 36(3), pages 1046-1079, September.
    4. Detienne, Boris, 2014. "A mixed integer linear programming approach to minimize the number of late jobs with and without machine availability constraints," European Journal of Operational Research, Elsevier, vol. 235(3), pages 540-552.
    5. Xia, Tangbin & Jin, Xiaoning & Xi, Lifeng & Ni, Jun, 2015. "Production-driven opportunistic maintenance for batch production based on MAM–APB scheduling," European Journal of Operational Research, Elsevier, vol. 240(3), pages 781-790.
    6. Kerem Bülbül & Safia Kedad-Sidhoum & Halil Şen, 2019. "Single-machine common due date total earliness/tardiness scheduling with machine unavailability," Journal of Scheduling, Springer, vol. 22(5), pages 543-565, October.
    7. K. H. Adjallah & K. P. Adzakpa, 2007. "Minimizing maintenance cost involving flow-time and tardiness penalty with unequal release dates," Journal of Risk and Reliability, , vol. 221(1), pages 57-65, March.
    8. Fatima Benbouzid-Si Tayeb & Karima Benatchba & Abd-Essalam Messiaid, 2018. "Game theory-based integration of scheduling with flexible and periodic maintenance planning in the permutation flowshop sequencing problem," Operational Research, Springer, vol. 18(1), pages 221-255, April.
    9. Ali Salmasnia & Danial Mirabadi-Dastjerd, 2017. "Joint production and preventive maintenance scheduling for a single degraded machine by considering machine failures," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 25(3), pages 544-578, October.
    10. Yarlin Kuo & Zi‐Ann Chang, 2007. "Integrated production scheduling and preventive maintenance planning for a single machine under a cumulative damage failure process," Naval Research Logistics (NRL), John Wiley & Sons, vol. 54(6), pages 602-614, September.
    11. J-J Wang & J-B Wang & F Liu, 2011. "Parallel machines scheduling with a deteriorating maintenance activity," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 62(10), pages 1898-1902, October.
    12. Nesello, Vitor & Subramanian, Anand & Battarra, Maria & Laporte, Gilbert, 2018. "Exact solution of the single-machine scheduling problem with periodic maintenances and sequence-dependent setup times," European Journal of Operational Research, Elsevier, vol. 266(2), pages 498-507.
    13. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    14. Mosheiov, Gur & Sarig, Assaf & Strusevich, Vitaly A & Mosheiff, Jonathan, 2018. "Two-machine flow shop and open shop scheduling problems with a single maintenance window," European Journal of Operational Research, Elsevier, vol. 271(2), pages 388-400.
    15. Zheng, Meimei & Su, Zhiyun & Wang, Dong & Pan, Ershun, 2024. "Joint maintenance and spare part ordering from multiple suppliers for multicomponent systems using a deep reinforcement learning algorithm," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    16. Geurtsen, M. & Didden, Jeroen B.H.C. & Adan, J. & Atan, Z. & Adan, I., 2023. "Production, maintenance and resource scheduling: A review," European Journal of Operational Research, Elsevier, vol. 305(2), pages 501-529.
    17. Xu, Dehua & Yin, Yunqiang & Li, Hongxing, 2009. "A note on "scheduling of nonresumable jobs and flexible maintenance activities on a single machine to minimize makespan"," European Journal of Operational Research, Elsevier, vol. 197(2), pages 825-827, September.
    18. Yang, Li & Zhao, Yu & Peng, Rui & Ma, Xiaobing, 2018. "Hybrid preventive maintenance of competing failures under random environment," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 130-140.
    19. Lin, Boliang & Wu, Jianping & Lin, Ruixi & Wang, Jiaxi & Wang, Hui & Zhang, Xuhui, 2019. "Optimization of high-level preventive maintenance scheduling for high-speed trains," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 261-275.
    20. Javad Seif & Mohammad Dehghanimohammadabadi & Andrew Junfang Yu, 2020. "Integrated preventive maintenance and flow shop scheduling under uncertainty," Flexible Services and Manufacturing Journal, Springer, vol. 32(4), pages 852-887, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:snopef:v:2:y:2021:i:4:d:10.1007_s43069-021-00098-5. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.