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Coordinative production and maintenance scheduling problem with flexible maintenance time intervals

Author

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  • Mostafa Khatami

    (Tarbiat Modares University)

  • Seyed Hessameddin Zegordi

    (Tarbiat Modares University)

Abstract

This study investigates the simultaneous scheduling of production and planning of maintenance activities in the flow shop scheduling environment. The problem is considered in a bi-objective form, minimizing the makespan as the production scheduling criterion and minimizing the system unavailability as the maintenance planning criterion. We propose the coordinative production and maintenance scheduling model in which the time interval between consecutive maintenance activities as well as the number of maintenance activities on each machine are assumed to be non-fixed. The coordinative model aims to find the best permutation of jobs as the production problem and to assign the maintenance activities into the schedule as the maintenance problem, simultaneously. Moreover, a special setting called single server maintenance is introduced and discussed. A bi-objective ant colony system algorithm is presented to solve the problem in focus, introducing some novel ideas. CDS and NEH heuristics are applied to define the heuristic information part of the proposed algorithm. Some experiments are carried out to select the appropriate heuristic method between CDS and NEH. Moreover, some experiments are performed using the well-known Taillard benchmark, comparing the performance of the proposed algorithm with another ant colony optimization algorithm. Computational experiments indicate the effectiveness of the proposed algorithm.

Suggested Citation

  • Mostafa Khatami & Seyed Hessameddin Zegordi, 2017. "Coordinative production and maintenance scheduling problem with flexible maintenance time intervals," Journal of Intelligent Manufacturing, Springer, vol. 28(4), pages 857-867, April.
  • Handle: RePEc:spr:joinma:v:28:y:2017:i:4:d:10.1007_s10845-014-1001-9
    DOI: 10.1007/s10845-014-1001-9
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    References listed on IDEAS

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    Cited by:

    1. Geurtsen, M. & Didden, Jeroen B.H.C. & Adan, J. & Atan, Z. & Adan, I., 2023. "Production, maintenance and resource scheduling: A review," European Journal of Operational Research, Elsevier, vol. 305(2), pages 501-529.
    2. Xiao, Lei & Zhang, Xinghui & Tang, Junxuan & Zhou, Yaqin, 2020. "Joint optimization of opportunistic maintenance and production scheduling considering batch production mode and varying operational conditions," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    3. Behrooz Shahbazi & Seyed Habib A. Rahmati, 2021. "Developing a Flexible Manufacturing Control System Considering Mixed Uncertain Predictive Maintenance Model: a Simulation-Based Optimization Approach," SN Operations Research Forum, Springer, vol. 2(4), pages 1-43, December.
    4. Ali Salmasnia & Danial Mirabadi-Dastjerd, 2017. "Joint production and preventive maintenance scheduling for a single degraded machine by considering machine failures," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 25(3), pages 544-578, October.
    5. Gössinger, Ralf & Helmke, Hanna & Kaluzny, Michael, 2017. "Condition-based release of maintenance jobs in a decentralised production-maintenance system – An analysis of alternative stochastic approaches," International Journal of Production Economics, Elsevier, vol. 193(C), pages 528-537.
    6. Edson Ruschel & Eduardo Alves Portela Santos & Eduardo de Freitas Rocha Loures, 2020. "Establishment of maintenance inspection intervals: an application of process mining techniques in manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 31(1), pages 53-72, January.

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