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Joint production and preventive maintenance scheduling for a single degraded machine by considering machine failures

Author

Listed:
  • Ali Salmasnia

    (University of Qom)

  • Danial Mirabadi-Dastjerd

    (Eyvanekey University)

Abstract

Production scheduling and maintenance planning are two interdependent issues that most often have been investigated independently. Although both preventive maintenance (PM) and minimal repair affect availability and failure rate of a machine, only a few researchers have considered this interdependency in the literature. Furthermore, most of the existing joint production and preventive maintenance scheduling methods assume that machine is available during the planning horizon and consider only a possible level for PM. In this research, an integrated model is proposed that coordinates preventive maintenance planning with single-machine scheduling to minimize the weighted completion time of jobs and maintenance cost, simultaneously. This paper not only considers multiple PM levels with different costs, times and reductions in the hazard rate of the machine, but also assumes that a machine failure may occur at any time. To illustrate the effectiveness of the suggested method, it is compared to two situations of no PM and a single PM level. Eventually, to tackle the suggested problem, multi-objective particle swarm optimization and non-dominated sorting genetic algorithm (NSGA-II) are employed and their parameters are tuned Furthermore, their performances are compared in terms of three metrics criteria.

Suggested Citation

  • Ali Salmasnia & Danial Mirabadi-Dastjerd, 2017. "Joint production and preventive maintenance scheduling for a single degraded machine by considering machine failures," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 25(3), pages 544-578, October.
    • Handle: RePEc:spr:topjnl:v:25:y:2017:i:3:d:10.1007_s11750-017-0445-4
    DOI: 10.1007/s11750-017-0445-4
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    References listed on IDEAS

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    1. Schmidt, Gunter, 2000. "Scheduling with limited machine availability," European Journal of Operational Research, Elsevier, vol. 121(1), pages 1-15, February.
    2. Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha, 2014. "Integrating noncyclical preventive maintenance scheduling and production planning for multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 121(C), pages 175-186.
    3. Ali Salmasnia & Mostafa Khatami & Reza Kazemzadeh & Seyed Zegordi, 2015. "Bi-objective single machine scheduling problem with stochastic processing times," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 23(1), pages 275-297, April.
    4. Mostafa Khatami & Seyed Hessameddin Zegordi, 2017. "Coordinative production and maintenance scheduling problem with flexible maintenance time intervals," Journal of Intelligent Manufacturing, Springer, vol. 28(4), pages 857-867, April.
    5. I. Alberto & P. Mateo, 2011. "A crossover operator that uses Pareto optimality in its definition," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 19(1), pages 67-92, July.
    6. X Qi & T Chen & F Tu, 1999. "Scheduling the maintenance on a single machine," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 50(10), pages 1071-1078, October.
    7. Lee, Chung-Yee, 1999. "Two-machine flowshop scheduling with availability constraints," European Journal of Operational Research, Elsevier, vol. 114(2), pages 420-429, April.
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    Cited by:

    1. Ali Salmasnia & Ali Talesh-Kazemi & Mohammad Reza Maleki, 2022. "Joint optimization of inventory planning, maintenance policy and pricing for perishable complementary products by considering the product freshness and technology level," Economia e Politica Industriale: Journal of Industrial and Business Economics, Springer;Associazione Amici di Economia e Politica Industriale, vol. 49(4), pages 713-746, December.
    2. Ali Salmasnia & Ali Talesh-Kazemi, 2022. "Integrating inventory planning, pricing and maintenance for perishable products in a two-component parallel manufacturing system with common cause failures," Operational Research, Springer, vol. 22(2), pages 1235-1265, April.

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