IDEAS home Printed from https://ideas.repec.org/a/spr/operea/v22y2022i4d10.1007_s12351-021-00682-x.html
   My bibliography  Save this article

A two-phase part family formation model to optimize resource planning: a case study in the electronics industry

Author

Listed:
  • Imen Zaabar

    (École de technologie supérieure)

  • Vladimir Polotski

    (École de technologie supérieure)

  • Léon Bérard

    (IBM)

  • Boujemaa El-Ouaqaf

    (IBM)

  • Yvan Beauregard

    (École de technologie supérieure)

  • Marc Paquet

    (École de technologie supérieure)

Abstract

While clustering is a powerful methodology used for grouping objects into families, it is hard to conceive a natural object grouping method without considering the context of a particular application. In high-dimensional problems with large volumes and rapidly evolving part flows, many clustering methods have traditionally been used to form part families considering similarities. In this paper, a two-phase clustering method is developed to optimize the grouping process under technological constraints, in a bid to improve resource planning. The first phase consists in forming part families using the Agglomerative Hierarchical Clustering approach, considering multidimensional parametrization of the part, while in the second phase, the optimal number of clusters is determined using ELECTRE III, which serves to handle uncertainty. Based on a real case study in the electronics industry, an improved production planning solution is proposed to validate the method’s efficiency. The solution was compared to the in-use method to highlight its added value.

Suggested Citation

  • Imen Zaabar & Vladimir Polotski & Léon Bérard & Boujemaa El-Ouaqaf & Yvan Beauregard & Marc Paquet, 2022. "A two-phase part family formation model to optimize resource planning: a case study in the electronics industry," Operational Research, Springer, vol. 22(4), pages 4441-4469, September.
    • Handle: RePEc:spr:operea:v:22:y:2022:i:4:d:10.1007_s12351-021-00682-x
    DOI: 10.1007/s12351-021-00682-x
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s12351-021-00682-x
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s12351-021-00682-x?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tamal Ghosh & Pranab K. Dan, 2012. "Particle swarm optimisation in development of component families using classification and coding system: a case study in an Indian manufacturing firm," International Journal of Services and Operations Management, Inderscience Enterprises Ltd, vol. 13(4), pages 441-456.
    2. N. Megala & Chandrasekharan Rajendran, 2013. "An improved ant-colony algorithm for the grouping of machine-cells and part-families in cellular manufacturing systems," International Journal of Operational Research, Inderscience Enterprises Ltd, vol. 17(3), pages 345-373.
    3. Aalaei, Amin & Davoudpour, Hamid, 2017. "A robust optimization model for cellular manufacturing system into supply chain management," International Journal of Production Economics, Elsevier, vol. 183(PC), pages 667-679.
    4. Faisal Hasan & P.K. Jain, 2016. "A neural network-based approach for part family classification for a reconfigurable manufacturing system," International Journal of Operational Research, Inderscience Enterprises Ltd, vol. 25(2), pages 143-168.
    5. A. Baykasoglu & L. Gorkemli, 2015. "Agent-based dynamic part family formation for cellular manufacturing applications," International Journal of Production Research, Taylor & Francis Journals, vol. 53(3), pages 774-792, February.
    6. Büchi, Giacomo & Cugno, Monica & Castagnoli, Rebecca, 2020. "Smart factory performance and Industry 4.0," Technological Forecasting and Social Change, Elsevier, vol. 150(C).
    7. Lawrence Hubert & Phipps Arabie, 1985. "Comparing partitions," Journal of Classification, Springer;The Classification Society, vol. 2(1), pages 193-218, December.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wu, Han-Ming & Tien, Yin-Jing & Chen, Chun-houh, 2010. "GAP: A graphical environment for matrix visualization and cluster analysis," Computational Statistics & Data Analysis, Elsevier, vol. 54(3), pages 767-778, March.
    2. José E. Chacón, 2021. "Explicit Agreement Extremes for a 2 × 2 Table with Given Marginals," Journal of Classification, Springer;The Classification Society, vol. 38(2), pages 257-263, July.
    3. Gilberto Santos & Jose Carlos Sá & Maria João Félix & Luís Barreto & Filipe Carvalho & Manuel Doiro & Kristína Zgodavová & Miladin Stefanović, 2021. "New Needed Quality Management Skills for Quality Managers 4.0," Sustainability, MDPI, vol. 13(11), pages 1-22, May.
    4. Roberto Rocci & Stefano Antonio Gattone & Roberto Di Mari, 2018. "A data driven equivariant approach to constrained Gaussian mixture modeling," Advances in Data Analysis and Classification, Springer;German Classification Society - Gesellschaft für Klassifikation (GfKl);Japanese Classification Society (JCS);Classification and Data Analysis Group of the Italian Statistical Society (CLADAG);International Federation of Classification Societies (IFCS), vol. 12(2), pages 235-260, June.
    5. Redivo, Edoardo & Nguyen, Hien D. & Gupta, Mayetri, 2020. "Bayesian clustering of skewed and multimodal data using geometric skewed normal distributions," Computational Statistics & Data Analysis, Elsevier, vol. 152(C).
    6. Zhu, Xuwen & Melnykov, Volodymyr, 2018. "Manly transformation in finite mixture modeling," Computational Statistics & Data Analysis, Elsevier, vol. 121(C), pages 190-208.
    7. Amiri, Babak & Karimianghadim, Ramin, 2024. "A novel text clustering model based on topic modelling and social network analysis," Chaos, Solitons & Fractals, Elsevier, vol. 181(C).
    8. Li, Pai-Ling & Chiou, Jeng-Min, 2011. "Identifying cluster number for subspace projected functional data clustering," Computational Statistics & Data Analysis, Elsevier, vol. 55(6), pages 2090-2103, June.
    9. A van Giessen & K G M Moons & G A de Wit & W M M Verschuren & J M A Boer & H Koffijberg, 2015. "Tailoring the Implementation of New Biomarkers Based on Their Added Predictive Value in Subgroups of Individuals," PLOS ONE, Public Library of Science, vol. 10(1), pages 1-14, January.
    10. Yaeji Lim & Hee-Seok Oh & Ying Kuen Cheung, 2019. "Multiscale Clustering for Functional Data," Journal of Classification, Springer;The Classification Society, vol. 36(2), pages 368-391, July.
    11. Stefano Tonellato & Andrea Pastore, 2013. "On the comparison of model-based clustering solutions," Working Papers 2013:05, Department of Economics, University of Venice "Ca' Foscari".
    12. Elvira Pelle & Roberta Pappadà, 2021. "A clustering procedure for mixed-type data to explore ego network typologies: an application to elderly people living alone in Italy," Statistical Methods & Applications, Springer;Società Italiana di Statistica, vol. 30(5), pages 1507-1533, December.
    13. Renato Cordeiro Amorim, 2016. "A Survey on Feature Weighting Based K-Means Algorithms," Journal of Classification, Springer;The Classification Society, vol. 33(2), pages 210-242, July.
    14. Tom Wilderjans & Eva Ceulemans & Iven Mechelen, 2008. "The CHIC Model: A Global Model for Coupled Binary Data," Psychometrika, Springer;The Psychometric Society, vol. 73(4), pages 729-751, December.
    15. Dong Liu & Changwei Zhao & Yong He & Lei Liu & Ying Guo & Xinsheng Zhang, 2023. "Simultaneous cluster structure learning and estimation of heterogeneous graphs for matrix‐variate fMRI data," Biometrics, The International Biometric Society, vol. 79(3), pages 2246-2259, September.
    16. Yuchen Liang & Guowei Shi & Runlin Cai & Yuchen Yuan & Ziying Xie & Long Yu & Yingjian Huang & Qian Shi & Lizhe Wang & Jun Li & Zhonghui Tang, 2024. "PROST: quantitative identification of spatially variable genes and domain detection in spatial transcriptomics," Nature Communications, Nature, vol. 15(1), pages 1-17, December.
    17. Jeffrey Andrews & Paul McNicholas, 2014. "Variable Selection for Clustering and Classification," Journal of Classification, Springer;The Classification Society, vol. 31(2), pages 136-153, July.
    18. Marek Obrębalski & Marek Walesiak, 2015. "Functional structure of Polish regions in the period 2004-2013 – measurement via HHI Index, Florence’s coefficient of localization and cluster analysis," Statistics in Transition new series, Główny Urząd Statystyczny (Polska), vol. 16(2), pages 223-242, June.
    19. Luca Scaffidi Domianello & Giampiero M. Gallo & Edoardo Otranto, 2024. "Smooth and Abrupt Dynamics in Financial Volatility: The MS‐MEM‐MIDAS," Oxford Bulletin of Economics and Statistics, Department of Economics, University of Oxford, vol. 86(1), pages 21-43, February.
    20. Paul Bastide & Mahendra Mariadassou & Stéphane Robin, 2017. "Detection of adaptive shifts on phylogenies by using shifted stochastic processes on a tree," Journal of the Royal Statistical Society Series B, Royal Statistical Society, vol. 79(4), pages 1067-1093, September.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:operea:v:22:y:2022:i:4:d:10.1007_s12351-021-00682-x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.